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CRAFCO SUPER SEALCOATER 800
Ergon CRAFCO SUPER SEALCOATER 800 Manuals
Manuals and User Guides for Ergon CRAFCO SUPER SEALCOATER 800. We have
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Ergon CRAFCO SUPER SEALCOATER 800 manual available for free PDF download: Parts Manual
Ergon CRAFCO SUPER SEALCOATER 800 Parts Manual (98 pages)
Brand:
Ergon
| Category:
Farm Equipment
| Size: 4 MB
Table of Contents
Table of Contents
5
1 About this Manual
13
How to Use this Manual
13
2 Safety Precautions
15
General Safety
15
Personal Safety
15
Equipment or Operational Safety
15
California Proposition 65
16
All Crafco, Inc. Equipment
16
All Crafco, Inc. Equipment Using a Gasoline Engine
16
Safety Symbols and Notices
17
Table 2-1 Safety Symbols and Notices
17
Table 2-2 Safety Symbols and Notices (Continued)
18
3 Limited Warranty
19
Warranty Claim Instructions
20
4 Machine Specifications
21
Tank Depth Charts
22
Table 4-2 Seal Coater 550 Tank Depth Chart
22
Table 4-4 Seal Coater 800 Tank Depth Chart
24
5 Operating Instructions
27
Preparing the Machine for Start up
27
Table 5-1 Preparing the Machine for Start up
27
Machine Start up
28
Figure 5.1 Air Compressor Engine
28
Table 5-2 Machine Start up
28
Loading Material
29
Loading Material Using the on Board Material Pump
29
Loading Material Using an Alternative Pump
29
Table 5-3 Loading Material Using the on Board Material Pump
29
Table 5-4 Loading Material Using an Alternative Pump
29
Agitating the Material
30
Recirculating the Material
30
Applying Material
30
Applying Material with the Hand Wand
30
Table 5-5 Agitating the Material
30
Table 5-6 Recirculating the Material
30
Table 5-7 Applying Material with Hand Wand
30
Applying Material Using the Spray Bar
31
Cleaning out Material Hose and Hand Wand Using the Optional Water Tank
31
Table 5-8 Applying Material with the Spray Bar
31
Table 5-9 Cleaning out Material Hose and Hand Wand
31
Clean out Spray Bar with Optional Water Tank
32
Draining Material Tank
32
Using the Optional Water Hose
32
Table 5-10 Draining Material Tank
32
Figure 5.2 Sealcoater Valves and Water Hose
33
Figure 5.3 Air Compressor Valves
34
Figure 5.4 Material Valve #8
34
Mounting a Skid Machine
35
Shutting down the Machine
36
Shutting down Overnight
36
Shutting down Longer than 2 Days
36
6 Maintenance Instructions
37
Engine
37
Hydraulic System
37
Material Pump 2
37
Water Pump 1/4
37
Lug Nuts
37
Figure 6.1 Lug Bolt Tightening Sequence
37
Brakes
38
Tongue Jack
38
Agitator Drive Chain Tension
38
Figure 6.2 Agitator Drive Chain Tension
38
Table 6-1 Agitator Drive Chain Tension Adjustment
38
Cleaning the Sealcoater
39
Maintenance Chart
39
Service Instructions
40
General Maintenance Parts
40
Recommended Spare Parts
41
Recommended Fluids and Lubricants
41
7 How to Use a Multimeter
43
Checking DC Voltage with a Multimeter
43
Checking AC Voltage with Multimeter
43
Checking Resistance (Ohms)
43
Checking Amperage
44
Figure 7.1 Standard Multimeter
44
Figure 7.2 Clamp - on Amp Meter/Multimeter
45
8 About the Illustrated Parts List
47
Ordering Crafco Parts
47
Super Sealcoater Passenger Side
48
Figure 8.1 Super Sealcoater Passenger Side
48
Table 8-1 Super Sealcoater Passenger Side
49
Super Sealcoater Driver Side
50
Figure 8.2 Super Sealcoater Driver Side
50
Table 8-2 Super Sealcoater Driver Side
51
Super Sealcoater Rear
52
Figure 8.3 Super Sealcoater Rear
52
Figure 8.7 Strainer Box
53
Table 8-3 Super Sealcoater Rear
53
Storage Deck Gate Lock
54
Figure 8.4 Storage Deck Gate Lock
54
Table 8-4 Storage Deck Gate Lock
54
Hand Wand Storage Tab
55
Material Tank Hatch
57
Figure 8.6 Material Tank Hatch
57
Table 8-6 Material Tank Hatch
57
Strainer Box
58
Table 8-7 Hydraulic Control Valve Assembly: PN 45420
58
Hose Reel Stand
59
Hand Wand Assembly
60
Figure 8.9 Hand Wand Assembly Valve
60
Table 8-9 Hand Wand Assembly Valve
60
Figure 8.10 Hand Wand Nozzle
61
Table 8-10 Hand Wand Nozzle
61
Agitator Drive
62
Figure 8.11 Agitator Drive Chain
62
Table 8-14 Agitator Drive Chain
62
Figure 8.12 Agitator Drive Motor
63
Table 8-12 Agitator Drive Motor
63
Figure 8.13 Agitator Drive Bearing and Gasket
64
Table 8-13 Agitator Drive Bearing and Gasket
64
Agitator
65
Figure 8.14 Agitator Assembly
65
Table 8-14 Agitator Assembly
65
Hydraulic Drive
67
Figure 8.15 Hydraulic Pump Without Cover
67
Material System
68
Figure 8.16 Material System
68
Table 8-16 Material System
69
Optional Water System
70
Figure 8.17 Optional Water Tank
70
Table 8-17 Optional Water Tank
70
Figure 8.18 Optional Water System Fittings
71
Table 8-18 Optional System Fittings
71
Figure 8.19 Optional Water System
72
Table 8-19 Optional System
72
Figure 8.20 Optional Water System (Continued)
73
Table 8-20 Optional Water System (Continued)
73
Figure 8.21 Optional Water System Rear Valves
74
Table 8-21 Optional Water System Rear Valves
74
Air System
76
Figure 8.22 Air System
76
Table 8-22 Air System
77
Figure 8.23 Air System Regulator
78
Table 8-23 Air System Regulator
78
Figure 8.24 Air System Diaphragm Pump
79
Table 8-24 Air System Regulator
79
Hydraulic System
80
Figure 8.25 Hydraulic Tank
80
Table 8-25 Hydraulic Tank
81
Figure 8.26 Hydraulic Pump with Cover
82
Table 8-26 Hydraulic Tank
82
Figure 8.27 Hydraulic Control and Hoses
83
Table 8-27 Hydraulic Control and Hoses
83
Figure 8.28 Agitator Drive Hydraulics
84
Table 8-28 Hydraulic Control and Hoses
84
Optional Operator Seat
85
Figure 8.29 Optional Operator Seat
85
Table 8-29 Optional Operator Seat
85
Optional Manual Spray Bar Kit PN 70330K
86
Figure 8.30 Manual Spray Bar Kit PN 70330K
86
Table 8-30 Optional Spray Bar Kit PN 70330K
86
Figure 8.31 Manual Spray Bar Assembly PN 70330
87
Manual Spray Bar Assembly PN 70330
87
Table 8-31 Optional Spray Bar Assembly PN 70330
87
Optional Automated Spray Bar Kit PN 70331K
88
Figure 8.32 Automated Spray Bar Kit PN 70331K
88
Table 8-32 Optional Automated Spray Bar Kit PN 70331K
89
Automated Spray Bar Assembly PN 70331
90
Figure 8.33 Automated Spray Bar PN 70331
90
Table 8-33 Automated Spray Bar PN 70331
91
9 Tools and Accessories
93
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