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Summary of Contents for Ergon CRAFCO SUPER SEALCOATER 550
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SUPER SEALCOATER 550 & 800 Parts Manual - 70319 Revision C...
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Fill in appropriate fields that apply to this machine Machine S/N: _ _______________________________ Hose S/N: _______________________________ Hose S/N: _______________________________ Pump S/N (material): _______________________ Pump S/N (water): ________________________ Engine S/N: ________________________________ Compressor S/N: _____________________________ Gear Box S/N (Patcher): ______________________ Blower S/N (Magnum): ________________________...
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Super Sealcoater 550 & 800 Part Manual Revisions Description Date Updated format. Updated warranty. Changed hydraulic motor to 45428 from 70236. Changed drive sprocket 70238 to taper lock hub 70261. Updated 1/2019 figures in sections 8.2 – 8.4. Added website links for pump manuals in chapter 6.
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SUPER SEALCOATER 500 GAL TRAILER PN 70000 SUPER SEALCOATER 800 GAL. SKID PN 70580...
Super Sealcoater 550 & 800 Part Manual Table of Contents 1.0 About This Manual ........................1-1 1.1 How to use this manual: ...................... 1-1 2.0 Safety Precautions ........................2-1 2.1 General Safety........................2-1 2.2 Personal Safety ........................2-1 2.3 Equipment or Operational Safety ..................2-1 2.4 California Proposition 65 ......................
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Super Sealcoater 550 & 800 Part Manual Table of Contents 6.1 Engine ..........................6-1 6.2 Hydraulic System ........................ 6-1 6.3 Material Pump 2” ......................... 6-1 6.4 Water Pump 1/4" ......................... 6-1 6.5 Lug Nuts ..........................6-1 6.6 Brakes ..........................6-2 6.7 Tongue Jack ........................
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Super Sealcoater 550 & 800 Part Manual Table of Contents 8.16 Air System ........................8-30 8.17 Hydraulic System ......................8-34 8.18 Optional Operator Seat ....................8-39 8.19 Optional Manual Spray Bar Kit PN 70330K ..............8-40 8.19.1 Manual Spray Bar Assembly PN 70330 ..............8-41 8.20 Optional Automated Spray Bar Kit PN 70331K ..............
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Super Sealcoater 550 & 800 Part Manual List of Figures Figure 5.1 Air Compressor Engine ....................5-2 Figure 5.2 Sealcoater Valves and Water Hose ................5-7 Figure 5.3 Air Compressor Valves ....................5-8 Figure 5.4 Material Valve #8 ......................5-8 Figure 6.1 Lug Bolt Tightening Sequence ..................
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Super Sealcoater 550 & 800 Part Manual List of Figures Figure 8.24 Air System Diaphragm Pump ................... 8-33 Figure 8.25 Hydraulic Tank ......................8-34 Figure 8.26 Hydraulic Pump With Cover ..................8-36 Figure 8.27 Hydraulic Control and Hoses ..................8-37 Figure 8.28 Agitator Drive Hydraulics ..................
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Super Sealcoater 550 & 800 Part Manual List of Tables Table 2-1 Safety Symbols and Notices ..................2-3 Table 2-2 Safety Symbols and Notices (continued) ............... 2-4 Table 4-1 Machine Specifications ....................4-1 Table 4-2 Seal Coater 550 Tank Depth Chart ................4-2 Table 4-3 Seal Coater 550 Tank Depth Chart (continued) ............
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Super Sealcoater 550 & 800 Part Manual List of Tables Table 8-4 Storage Deck Gate Lock ....................8-8 Table 8-5 Hand Wand Storage Tab ....................8-9 Table 8-6 Material Tank Hatch ....................8-11 Table 8-7 Hydraulic Control Valve Assembly: PN 45420 ............. 8-12 Table 8-8 Hose Reel Stand ......................
Super Sealcoater 550 & 800 Part Manual Chapter 1 Introduction 1.0 About This Manual This manual is supplied with each new Crafco Super Shot 60 Diesel Melter. The manual assists your machine operators in the proper use of the melter applicator and provides information about the machine’s mechanical functions.
Super Sealcoater 550 & 800 Part Manual Chapter 2 Safety 2.0 Safety Precautions For more in-depth safety information, please see Safety Manual (PN 26221) which comes with the machine. Or contact your nearest authorized Crafco Distributor at crafco.com/Distributors. 2.1 General Safety •...
Super Sealcoater 550 & 800 Part Manual Chapter 2 Safety 2.4 California Proposition 65 The state of California currently maintains a list of chemicals that can cause cancer, birth defects or other reproductive harm. Your Crafco, Inc. equipment comes with the following warnings: 2.4.1 All Crafco, Inc.
Super Sealcoater 550 & 800 Part Manual Chapter 2 Safety 2.5 Safety Symbols and Notices Important safety symbols and notices are marked on the machine and in this manual. Failure to comply could result in equipment damage, operational malfunction, serious injury, or death. Please read and comply with all symbols and notices.
Super Sealcoater 550 & 800 Part Manual Chapter 3 Warranty Information 3.0 Limited Warranty Crafco, Inc. (Manufacturer), or one of its affiliated distributors, will replace for the original purchaser free of charge any parts found upon examination by the Manufacturer, to be defective in material or workmanship.
Super Sealcoater 550 & 800 Part Manual Chapter 3 Warranty Information 3.1 Warranty Claim Instructions Crafco, Inc. warrants parts and machinery purchased through Crafco or one of its affiliated distributors for two years from the invoice date. Wear items are not covered under the Crafco, Inc. limited warranty.
Super Sealcoater 550 & 800 Part Manual Chapter 4 Machine Specifications 4.1 Tank Depth Charts Table 4-2 Seal Coater 550 Tank Depth Chart Seal Coater 550 DEPTH OF MATERIAL TANK CAPCITY (GALLONS) CAPACITY (LITERS) 2.82 10.67 7.93 30.02 14.49 54.85 22.17 83.92 30.78...
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Super Sealcoater 550 & 800 Part Manual Chapter 4 Machine Specifications Table 4-3 Seal Coater 550 Tank Depth Chart (continued) Seal Coater 550 DEPTH OF MATERIAL TANK CAPCITY (GALLONS) CAPACITY (LITERS) 473.06 1790.73 484.84 1835.32 496.12 1878.02 506.85 1918.64 516.96 1956.91 526.37 1992.53...
DO NOT attempt to operate the machine without using these and all other instructions. 5.1 Preparing the Machine for Start Up The Crafco Super Sealcoater 550 / 800 are fully serviced and tested prior to shipment. However, shipping regulations do not allow shipment of a fully serviced unit. The following should be checked...
Super Sealcoater 550 & 800 Part Manual Chapter 5 Operating Instructions 5.2 Machine Start Up Table 5-2 Machine Start Up Step Action Make sure all material, air, and water valves are in the closed position. Make sure the hydraulic metering valve is in the neutral position. Open the relief valve on the compressor unit as shown in Figure 5.1 This unloads the...
Super Sealcoater 550 & 800 Part Manual Chapter 5 Operating Instructions 5.3 Loading Material The Crafco, Inc. Super Sealcoater is equipped with an on board material pump. An alternative pump may also be used. Follow these steps to load material in the machine. CAUTION These steps are assuming that valves are closed, the air compressor is running, the air tank is full, and strainer box lid is tightened down...
Super Sealcoater 550 & 800 Part Manual Chapter 5 Operating Instructions 5.4 Agitating the Material Table 5-5 Agitating the Material Step Action Make sure the compressor unit engine is running. Engage the hydraulic metering valve up to move the agitator in a clockwise rotation or down to move the agitator in a counterclockwise rotation.
Super Sealcoater 550 & 800 Part Manual Chapter 5 Operating Instructions 5.6.2 Applying Material Using the Spray Bar Table 5-8 Applying Material with the Spray Bar Step Action Open air valve #6. See Figure 5.3 Set the air regulator to the desired pressure. Open material valve #1.
Super Sealcoater 550 & 800 Part Manual Chapter 5 Operating Instructions 5.8 Clean out Spray Bar with Optional Water Tank If machine is equipped with the optional on board water tank, follow the below instruction to clean out the spray bar after every use. Table 5-10 Draining Material Tank Step Action...
Super Sealcoater 550 & 800 Part Manual Chapter 5 Operating Instructions 5.11 Mounting a Skid Machine Table 5-13 Mounting a Skid Machine Step Action WARNING The truck needs to be of proper size to hold the loaded weight and size of the machine and any extra material to be carried.
Super Sealcoater 550 & 800 Part Manual Chapter 5 Operating Instructions 5.12 Shutting Down the Machine The steps for shutting down the machine vary based on being shut down only overnight, or being shut down for longer than 2 days. 5.12.1 Shutting Down Overnight Table 5-14 Shutting Down Overnight...
Super Sealcoater 550 & 800 Part Manual Chapter 6 Maintenance Instructions 6.0 Maintenance Instructions This chapter contains all normal maintenance instructions to properly maintain your machine. 6.1 Engine Refer to the manufacturer’s operating and maintenance instructions for the engine. For an online PDF manual, visit https://engines.honda.com/models/series/gx. 6.2 Hydraulic System Check hydraulic fluid daily.
Super Sealcoater 550 & 800 Part Manual Chapter 6 Maintenance Instructions 6.6 Brakes Check the brakes daily. 6.7 Tongue Jack Lubricate the tongue jack, using a good grade of bearing grease. 6.8 Agitator Drive Chain Tension Check the chain tension while doing hydraulic oil service every 250 hours of machine operation. The agitator drive chain should have 1/4"...
Super Sealcoater 550 & 800 Part Manual Chapter 6 Maintenance Instructions 6.9 Cleaning the Sealcoater We recommend using Orange-Sol industrial cleaner for cleaning the exterior of the machine. Here is the website for the cleaner; https://www.orange-sol.com/industrial-formula/. 6.10 Maintenance Chart Table 6-2 Maintenance Chart Hours Part Procedure...
Super Sealcoater 550 & 800 Part Manual Chapter 6 Maintenance Instructions 6.11 Service Instructions Table 6-3 Service Instructions Step Action Do a general inspection of the machine at least once a week. Replace all worn or damaged parts. Note: Keep regular replacement items in stock for emergency repairs to prevent costly downtime.
Super Sealcoater 550 & 800 Part Manual Chapter 7 How to Use a Multimeter 7.0 How to Use a Multimeter Melters use 12-volt direct current (DC) to power the burner, hydraulic valves, and trigger on electric wand. The DC power is from a 12-volt battery. The electric hose and wand uses 24-volt 3-phase alternating current (AC).
Super Sealcoater 550 & 800 Part Manual Chapter 7 How to Use a Multimeter 7.4 Checking Amperage The Multimeter can be used to check amperages under 10 amps in AC or DC current. When checking the amperage of the electric hose always use a clamp-on amp meter (See Figure 7.2 Clamp –...
Super Sealcoater 550 & 800 Part Manual Chapter 7 How to Use a Multimeter DC Voltage • Everything except Generator AC Voltage ~ • Generator Output Ohms Ω • Sensors • Hyd. Coils AC Amps ~ • Burner Ignition Coil •...
Super Sealcoater 550 & 800 Part Manual Chapter 8 Illustrated Parts List 8.0 About the Illustrated Parts List The Illustrated Parts List (IPL) is designed to help technical service or maintenance personnel correctly identify orderable replacement parts. Illustrations are designed to show general shape and size of a part and the relationship that part has to other parts.
Super Sealcoater 550 & 800 Part Manual Chapter 8 Illustrated Parts List Table 8-1 Super Sealcoater Passenger Side FIG. ITEM PART NO. DESCRIPTION QTY. 70005 SEALCOAT MACHINE TRAILER ASSEMBLY Figure 8.1 70025 550 GAL SEALCOAT MACHINE TANK OR 70525 800 GAL SEALCOAT MACHINE TANK 70210 BRUSH BOX ASSEMBLY 70086N...
Super Sealcoater 550 & 800 Part Manual Chapter 8 Illustrated Parts List Table 8-2 Super Sealcoater Driver Side FIG. ITEM PART NO. DESCRIPTION QTY. 70050 STORAGE DECK ASSEMBLY Figure 8.2 70308 AIR COMPRESSOR ASSEMBLY COMPLETE 70100 HYD. OIL TANK ASSEMBLY 70075 FENDER ASSEMBLY 70140...
Super Sealcoater 550 & 800 Part Manual Chapter 8 Illustrated Parts List 8.6 Hand Wand Storage Tab Figure 8.5 Hand Wand Storage Tab Table 8-5 Hand Wand Storage Tab FIG. ITEM PART NO. DESCRIPTION QTY. 70044 HAND WAND STORAGE TAB Figure 8.5 70045 HAND WAND STORAGE TAB CLAMP...
Super Sealcoater 550 & 800 Part Manual Chapter 8 Illustrated Parts List 8.7 Material Tank Hatch Figure 8.6 Material Tank Hatch Table 8-6 Material Tank Hatch FIG. ITEM PART NO. DESCRIPTION QTY. 70140 HATCH LID ASSEMBLY Figure 8.6 70142 SPLASH LID ASSEMBLY 70144 SAND GRATING ASSEMBLY 56816...
Super Sealcoater 550 & 800 Part Manual Chapter 8 Illustrated Parts List Figure 8.10 Hand Wand Nozzle Table 8-10 Hand Wand Nozzle FIG. ITEM PART NO. DESCRIPTION QTY. 70249 HAND WAND BODY Figure 8.10 28209 ¾” 90° PIPE ELBOW 28346 BUSHING, ¾”...
Super Sealcoater 550 & 800 Part Manual Chapter 8 Illustrated Parts List 8.15 Optional Water System Figure 8.17 Optional Water Tank Table 8-17 Optional Water Tank FIG. ITEM PART NO. DESCRIPTION QTY. 70163 Figure 8.17 2” BULKHEAD FITTING 70166 2” SCH. 40 X 2 ½” LONG PLASTIC PIPE NIPPLE 70164 2”...
Super Sealcoater 550 & 800 Part Manual Chapter 8 Illustrated Parts List Figure 8.18 Optional Water System Fittings Table 8-18 Optional System Fittings FIG. ITEM PART NO. DESCRIPTION QTY. Figure 8.18 70162 1” PLASTIC BULKHEAD FITTING 70284 1” 90° PVC STREET ELBOW 70282 1”...
Super Sealcoater 550 & 800 Part Manual Chapter 8 Illustrated Parts List Figure 8.19 Optional Water System Table 8-19 Optional System FIG. ITEM PART NO. DESCRIPTION QTY. 35 GAL PLASTIC WATER TANK Figure 8.19 70151 1” HOSE STRAIGHT MALE PUSH-ON FITTING 70289 T-BOLT CLAMP –...
Super Sealcoater 550 & 800 Part Manual Chapter 8 Illustrated Parts List Figure 8.20 Optional Water System (Continued) Table 8-20 Optional Water System (Continued) FIG. ITEM PART NO. DESCRIPTION QTY. 35 GAL PLASTIC WATER TANK Figure 8.20 70151 ¼” PUSH-ON BLUE HOSE X 25’ 70287 RUBBER TIP BLOW GUN 70288...
Super Sealcoater 550 & 800 Part Manual Chapter 8 Illustrated Parts List Figure 8.21 Optional Water System Rear Valves Table 8-21 Optional Water System Rear Valves FIG. ITEM PART NO. DESCRIPTION QTY. 70290 Figure 8.21 T-BOLT CLAMP, 1 1/2 70289 1”...
Super Sealcoater 550 & 800 Part Manual Chapter 8 Illustrated Parts List Table 8-22 Air System FIG. ITEM PART NO. DESCRIPTION QTY. 28238 Figure 8.22 ½” STREET ELBOW 29214 ½” BALL VALVE 70292 BARB, ½ X ½ MPT 70293 CLAMP, ½ X 29/32 70294 HOSE, DUROFLEX ½...
Super Sealcoater 550 & 800 Part Manual Chapter 8 Illustrated Parts List Figure 8.23 Air System Regulator Table 8-23 Air System Regulator FIG. ITEM PART NO. DESCRIPTION QTY. Figure 8.23 70296 HOSE DUROFLEX ½ 300PS X 30” LONG 70293 CLAMP, ½ X 29/32 70292 BARB, ½...
Super Sealcoater 550 & 800 Part Manual Chapter 8 Illustrated Parts List Figure 8.24 Air System Diaphragm Pump Table 8-24 Air System Regulator FIG. ITEM PART NO. DESCRIPTION QTY. Figure 8.24 70295 BARB, ½ X ½ MPT 90° FITTING 70293 CLAMP, ½...
Super Sealcoater 550 & 800 Part Manual Chapter 9 Tools and Accessories 9.0 Tools and Accessories Crafco Sealing Foot/Protruded 27159 – 1/4” Protruding 27160 – 3/8” Protruding Crafco Applicator Disk 27162 – 3” Disk Assembly 27163 – 4” Disk Assembly 27164 –...
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Super Sealcoater 550 & 800 Part Manual Chapter 9 Tools and Accessories Crafco Pour Pot with Wheels - 40200 Crafco Heavy Duty Squeegee with Aluminum Handle - 27199 27195 – Replacement Blade Super Shot Drip Stopper Use with 50270 Duckbill 27114 –...
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Do you have a question about the CRAFCO SUPER SEALCOATER 550 and is the answer not in the manual?
Questions and answers