Envipco ULTRA Series Manuals

Envipco ULTRA Series Manuals

Manuals and User Guides for Envipco ULTRA Series. We have 1 Envipco ULTRA Series manual available for free PDF download: Service Manual

Envipco ULTRA Series Service Manual

Envipco ULTRA Series Service Manual (100 pages)

Brand: Envipco | Category: Vending machines | Size: 11 MB

Table of Contents

Table of Contents
3
List of Figures
7
Chapter 1 Introduction & Safety

9
- Foreword
  9
- Symbols Used
  9
- Users
  9
  - Customer
    10
  - Sponsor
    10
  - Machine Attendants
    10
  - Service Technician
    10
- Safety Precautions
  11
- Safety Labels
  12
  - Laser Safety
    12
- Laser Compliance Label
  12
  - Electrical Safety
    13
- Laser Danger Label
  13
- Safety Label Locations
  13
- Door Interlock Label
  13
  - Mechanical Safety
    14
- Compactor Motor Disconnect Label
  14
- Moving Parts Warning Label
  14
- Moving Parts Warning Label Location
  15
- Pinch Point Label
  15
- Pinch Point Label Locations (Rear Access Panel)
  16
Chapter 2 Specifications

17
- General Specifications
  17
  - Serial Label
    17
  - ULTRA Configurations
    17
  - ULTRA Specifications
    19
  - Power Requirements
    20
- Operating the ULTRA
  20
  - Usage
    20
  - Container Accounting
    21
  - Service Interruptions
    21
Chapter 3 Hardware Components

23
- Introduction
  23
- ULTRA 48 Main Components
  23
  - Cabinet
    24
    
    Door Interlock
    24
- ULTRA HDS Main Components
  24
  - Bin Full Sensor
    25
  - ULTRA and ULTRA 48 Cabinets
    25
  - ULTRA HDS Cabinet
    26
  - Sensor Tunnel
    26
- ULTRA 48 Cabinet
  26
  - RGB LED Light
    28
  - Scanners
    28
  - Motorized Conveyor and Rollers
    28
- Conveyors and Rollers
  28
  - Materials Sensors
    29
  - PET Sensor
    29
  - Light Curtain
    29
- Light Curtain Sensor Array
  29
  - Rear Feed
    30
- Rear Feed Rear View
  31
  - Compactors
    32
    
    PET Compactor
    32
    
    Can Compactor
    33
    
    Glass Compactor
    34
  - Bins
    34
  - RVM Controller Box
    35
    
    RVM Controller Box Electrical Components
    35
- RVM Controller Box Connectors
  37
  - RVM Controller Box Electronic Components
    38
- PC Board Layout
  39
- Printer Assembly
  42
  - AC Motor Control Box
    43
    
    Terminal Block
    43
    
    Variable Frequency Drive
    43
- ULTRA 48 AC Motor Control Box Components
  43
- Variable Frequency Drive
  44
  - Compactor Motor Disconnect
    45
  - Mechanical Counter
    45
Chapter 4 RVM Software

47
- Introduction
  47
- Shop Mode
  47
- Service Mode
  48
  - Starting Service Mode
    48
- Shop Mode
  48
  - Using the Technician Interface
    49
- Technician Interface (Default)
  49
- Download Q-File Dialog Boxes
  50
- Reset Counts Dialog Box
  50
  - Exiting Service Mode
    51
  - Diagnostic Program
    53
    
    Processes Tab
    53
- Diagnostics - Processes Tab
  53
  - Misc Tab
    54
  - Main Tab
    55
- Diagnostics - Miscellaneous Options Tab
  55
- Diagnostics - Main Tab
  55
  - Ultra-48 Tab
    56
- Diagnostics - Ultra-48 Tab
  57
  - Tab
    58
- Actuators Controlled by the MC5 Board
  58
- Diagnostics - RS-485 Tab
  58
  - Config Tab
    59
- Diagnostics - Config Tab
  59
- Edit Configuration Entry
  60
  - Sensors and Thresholds
    61
    
    Sensors
    61
    
    Thresholds
    64
  - RVM Communications
    65
- MC1 Thresholds
  65
  - Physical Connections
    66
  - File Transfers
    66
  - Software Theory of Operation
    67
Chapter 5 Maintenance

71
- Introduction
  71
- Maintenance Responsibilities
  71
  - Service Technician Responsibilities
    71
  - Store Responsibilities
    72
- Component Maintenance
  72
  - Cleaning Mode
    72
- Open Door Screen
  72
  - Cabinet and Doors
    73
  - Harnesses
    73
  - RVM Controller Box
    74
  - Display
    74
  - Printer
    74
  - AC Motor Control Box
    75
  - In-Feed Unit
    75
- Hecon X56 Printer
  75
  - Rear Feed
    76
  - Compactors
    76
  - Bin Overflow Sensors
    77
  - Scanners
    77
Chapter 6 Troubleshooting & Repairs

79
- Introduction
  79
- Ultra's Error Messages
  79
- VFD Status Messages
  83
- Troubleshooting Other Conditions
  84
  - Display Not Functional
    84
- Repairs
  84
  - Swapping an RVM Controller
    84
  - Glass Crusher Repair
    87
- Hard Drive Location
  87
- Master Link Clip Placement
  88

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