Envipco FLEX HDS Manuals

Manuals and User Guides for Envipco FLEX HDS. We have 1 Envipco FLEX HDS manual available for free PDF download: Service Manual

Envipco FLEX HDS Service Manual

Envipco FLEX HDS Service Manual (114 pages)

Brand: Envipco | Category: Vending machines | Size: 8 MB

Table of Contents

Table of Contents
3
List of Figures
7
Chapter 1 Introduction & Safety

9
- Foreword
  9
- Symbols Used
  9
- Users
  9
  - Customer
    10
  - Sponsor
    10
  - Machine Attendants
    10
  - Service Technician
    10
  - Safety Precautions
    11
  - Safety Labels
    12
    
    Laser Safety
    12
- Laser Danger Label
  13
- High Voltage Warning Label
  13
  - Electrical Safety
    15
- Door Interlock Label
  15
  - Mechanical Safety
    16
- Compactor Motor Disconnect Label
  16
- Moving Parts Warning Label
  16
- Moving Parts Warning Label Location
  17
- Pinch Point Label
  17
Chapter 2 Specifications

23
- General Specifications
  23
  - Serial Label
    23
  - FLX Configurations
    23
- FLEX Configuration
  24
  - FLEX Specifications
    25
  - Power Requirements
    26
  - Operating the FLEX
    26
    
    Usage
    26
    
    Container Accounting
    27
    
    Service Interruptions
    27
Chapter 3 Hardware Components

29
- Introduction
  29
- FLEX HDS Main Components
  30
  - Cabinet
    31
    
    Door Interlock
    31
    
    Bin Full Sensor
    32
    
    Sensor Scanner
    33
- FLEX Cabinet
  33
  - Scanners
    35
  - Motorized Conveyor
    35
  - Materials Sensors
    36
  - PET Sensor
    36
  - Load Cell FLEX
    36
  - Load Cell FLEX HDS
    36
  - Camera/Laser
    36
- Load Cell FLEX
  37
- Load Cell FLEX HDS
  37
- Camera/Laser
  38
  - Sorting Cylinder
    39
  - Compactors
    41
    
    PET Compactor
    41
    
    Can Compactor
    42
    
    Bins
    43
    
    Can/Pet Compactor
    43
    
    RVM Controller Box
    44
    
    RVM Controller Box Electrical Components
    44
- RVM Controller Box Connectors
  47
  - RVM Controller Box Electronic Components
    48
- PC Board Layout
  49
  - AC Motor Control Box
    52
    
    Terminal Block
    54
    
    Variable Frequency Drive
    54
    
    208-240V Single-Phase AC Power Output
    55
    
    Compactor 230V Three-Phase Connector
    55
    
    Safety Loop Override
    55
- Variable Frequency Drive
  55
  - Compactor Motor Disconnect
    56
  - Mechanical Counter
    56
Chapter 4 RVM Software

59
- Introduction
  59
- Shop Mode
  59
- Cleaning Mode
  59
  - Service Mode
    60
    
    Starting Service Mode
    60
- Shop Mode
  60
  - Using the Technician Interface
    61
- Technician Interface (Default)
  61
  - Exiting Service Mode
    63
  - Diagnostic Program
    64
    
    Processes Tab
    64
    
    Misc Tab
    66
    
    Main Tab
    67
    
    Ultra-48 Tab
    68
    
    Tab
    71
- Diagnostics - RS-485 Tab
  71
  - Config Tab
    72
  - Sensors and Thresholds
    74
    
    Sensors
    74
- MC1 Sensors
  74
- MC5 Sensors
  76
  - Thresholds
    78
  - Physical Connections
    80
  - File Transfers
    80
  - Software Theory of Operation
    81
Chapter 5 Maintenance

87
- Introduction
  87
- Maintenance Responsibilities
  87
  - Service Technician Responsibilities
    87
  - Store Responsibilities
    88
  - Component Maintenance
    88
    
    Cleaning Mode
    88
    
    Cabinet and Doors
    89
    
    Harnesses
    89
    
    Display
    90
    
    Printer
    90
    
    RVM Controller Box
    90
    
    AC Motor Control Box
    91
    
    Sensor Display
    91
    
    Compactors
    92
    
    Bin Overflow Sensors
    93
    
    Scanners
    93
Chapter 6 Troubleshooting & Repairs

95
- Introduction
  95
- FLEX Error Messages
  95
  - Flex's Error Messages
    97
  - VFD Status Messages
    99
  - Troubleshooting Other Conditions
    100
    
    Display Not Functional
    100
    
    Repairs
    100
    
    Swapping an RVM Controller
    100
    
    Chain Replacement
    102
    
    Sensor Replacement
    102
    
    Frequently Used Options
    105

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