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iPAK2v2
Entron iPAK2v2 Manuals
Manuals and User Guides for Entron iPAK2v2. We have
2
Entron iPAK2v2 manuals available for free PDF download: User Manual
Entron iPAK2v2 User Manual (228 pages)
Brand:
Entron
| Category:
Controller
| Size: 9 MB
Table of Contents
Table of Contents
4
Background
9
Description of the User
9
Conventions Used in this Manual
9
Explanation of Symbols
10
Important Safety Instructions
11
Technical Support
13
Internet
13
Documentation Request
13
Service and Technical Support
13
Introduction
14
Weld Control
14
Features
14
Product Specifications
15
Power Specifications
16
Function and Monitoring Specifications
17
Ipak2V2 Weld Timer Specifications
17
Environmental Specifications
18
Main Component Overview
19
Wiring Diagrams
20
Customer Connections Diagram (3U3661)
21
Wiring Diagram (3U3719)
22
Standard Machine
23
Multi-Welding Machine
24
Modes of Current Control
26
Pulse Width Mode "P/W
27
Constant Current Uncalibrated Mode "Ccu
27
Constant Current Calibrated Mode "CCC
27
Installation
28
Installation Instructions
28
Configure the Control
33
Current Calibration
41
Force Calibration
56
Force Calibration Procedure
58
Preventative Maintenance
60
Communications Setup
61
Overview
61
Set the IP Address of the Control
62
Ethernet Communications
65
Connect Via Netflash™ Programming Software
65
Configure for Ethernet/Ip (EIP)
67
Configure for MODBUS-TCP/IP
68
Modbus-Rtu
69
WSP3 Pendant
71
Entron Programming Tools
72
Netflash
72
System Requirements
72
Installing Netflash
73
Removing Netflash
73
Running Netflash
73
Main Window Components
73
The Target IP Address
75
Restart Control
76
Control Type
76
Networks Window
77
Edit Control Parameters
79
Editing Parameters
81
Log Tab
82
Flash Programming Tool
83
Setup Netflash™ Users/Security
85
Wsp3
87
Keypad
87
Diagnostic Screen
88
Menus
89
Programming Weld Programs
90
Overview
90
What Is a Weld Program
90
Parameters
91
Weld Program Types
97
Programming a Spot Weld with the WSP3
104
Programming a Spot Weld with Netflash
110
Program Selection
115
Internal Program Selection
115
External Program Selection
115
Program Selection for Spot Welding
115
Program Selection for Seam Welding
115
Faults & Troubleshooting
116
Fault and Status Messages
116
LED Indicators on Timer
118
Heartbeat LED
118
Ready LED
119
Sequence LED
119
Weld LED
119
Data Send/Receive Leds
119
Network Status / Module Status Leds
119
How to Reset Faults
120
WSP3 Pendant
120
Netflash™ Software
120
Discrete Input
121
Fieldbus Input
121
Inputs & Outputs
122
Inputs
122
Outputs
124
Discrete Connections
125
Inputs
125
Outputs
125
Analog Signals (0 to 10V)
125
Discrete Connections Schematic
126
Softstart
127
Read & Write Data with External Devices
128
Overview
128
Modbus
128
Function Codes
128
Inputs
128
Outputs
130
Programming Parameters
137
Ethernet/Ip (EIP)
149
Implicit Messaging
149
Explicit Messaging
150
Advanced Features
152
History Log
152
Currents
152
Force
152
Viewing the Log
153
Exporting History Log
154
Resetting History Log
154
Security Settings
155
PIN Codes
156
Edit Switch
156
Netflash™ User Security
157
Updating the Firmware
158
Backup & Restoring
160
WSP3 Pendant
160
Netflash
165
Electrode Management
166
Steppers
166
Counters
169
Calibration
171
Seam Welding
172
Programming a Seam Weld with Netflash
172
Multi-Weld Operations
177
Electrode & Transformer Assignment
177
Linking Programs
179
Multi-Electrode Operation
180
Cascade Operation
184
Analog Control Mode
186
Valve Control
187
Valve Delays
188
Programming Valve Delay Parameters Using Netflash
189
Programming Valve Delay Parameters Using WSP3
192
Current Limits
194
Duty Cycle Limiter
196
Tutorials
197
Controlling an Air over Oil System
197
Using Valves to Control a Multi-Head Machine
199
Configure Control for Extended Mode
199
Configure the Control for Multi-Electrodes
200
Program the WAV Output for each Weld Program in the Cascade Sequence
201
Link Programs Together (Cascade)
203
Controlling a Multi-Welder/Cascade
205
Configure Control for Extended Mode
205
Assign Electrode to a Transformer
207
Programming a Multi-Welder/Cascade Sequence
207
Configuring & Calibrating Ipak2V2 with the WSP3 Pendant
209
Configure the Weld Control
210
Reset & Turn off Electrode Stepper
212
Calibrate Current (Toroid / Rogowski Coil)
213
Calibrate CCC - Constant Current Calibrated
216
Set the Regulation Configuration Setting to Secondary
219
Terminology
220
Additional Wiring Diagrams
222
Customer Connections Diagram (3U3661)
222
3U3721
223
3U3722
224
3U3723
226
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Entron iPAK2v2 User Manual (83 pages)
Welding control for MFDC spot, projection, roll-spot, seam and multi-welding applications
Brand:
Entron
| Category:
Controller
| Size: 2 MB
Table of Contents
Table of Contents
4
1 Introduction
8
Part Numbers
8
Features
9
Weld Schedule Parameters
10
Programming Options
11
Netflash
11
WSP3 Pendant
11
Ethernet/Ip
11
Modbus
11
Communications
12
Applications
13
2 Weld Control
16
Sequence Timing
16
Program Options
17
Current Control
18
PW Mode
18
Ccu Mode
18
CCC Mode
18
Timing Diagrams
19
Spot Weld
19
Spot Pulsation
19
Spot Repeat
20
Seam
20
Roll-Spot
21
Second Stage
22
Retract
23
Force Control
25
Valve Control
26
Multi-Electrode Operation
27
Program Selection
27
Internal Program Selection
27
External Program Selection
27
Program Selection for Spot Welding
27
Program Selecting for Seam Welding
27
Analog Control
28
3 Multi-Weld Operation
29
Multi-Electrode Operation
31
Cascade Operation
32
4 Electrode Management
33
Steppers
33
Counters
34
Current Calibration
35
Maximum Primary Current
35
Current Measurement by Built-In CT
35
Current Measurement by External Toroid (Spot Weld Only)
36
CCC Calibration
37
Force Calibration
38
5 Input/Output (I/O)
39
Inputs
39
Outputs
40
Softstart
40
Analog Signals
41
Analog Input Ch1
41
Analog Output
41
Analog Input Ch2
41
Toroid
41
Discrete Interface
42
Inputs
42
Outputs
42
LED Indicators
43
Heartbeat LED (1)
43
Ready LED (2)
43
Sequence LED (3)
43
Weld LED (4)
43
Data Send/Receive Leds (5
43
NS/MS Leds
43
6 Modbus
44
Access Types
44
Inputs to Ipak2
45
Outputs from Ipak2
46
Parameter Mapping
50
Weld Program Parameters
51
Electrode Parameters
54
Calibration Parameters
55
Configuration Parameters
56
7 Ethernet/Ip
58
Functionality
58
Ports
58
Status Leds (MS & NS)
58
Cyclic I/O (Class 1 Connection)
59
Parameter Programming
60
Interfacing with a PLC
60
8 Configuration
61
9 Duty Cycle Limiter
62
10 Status Messages
63
11 History Log
64
12 Programming
65
Security
65
PIN Codes
65
Edit Switch
65
Programming with WSP3 Pendant
66
Keypad
67
Diagnostic or Status Screen
67
Menus
68
Backup/Restore
69
Initialise Data
69
Programming with Netflash
69
Programming with MODBUS
69
Programming with Ethernet/Ip
69
13 Tutorials
70
Controlling an Air over Oil System
70
Testing the Weld Current
71
Current Monitor
71
Conduction Monitor (C-Monitor)
71
Using the Valves to Control a Multi-Head Machine
72
Controlling a Multi-Welder
75
Resetting Faults
77
Wsp3
77
Netflash
77
Discrete Input
77
Bus Input
77
Setting the IP Address
78
Ipak2V2
78
Ipak2
78
Updating the Firmware
81
14 Terminology
82
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