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Elli Flexpole Manuals
Manuals and User Guides for Elli Flexpole. We have
2
Elli Flexpole manuals available for free PDF download: Workshop Manual, Initial Setup Manual
Elli Flexpole Workshop Manual (232 pages)
Brand:
Elli
| Category:
Battery Charger
| Size: 8 MB
Table of Contents
Table of Contents
3
Technical Data
9
Revision History
9
Safety Information
10
Explanation of Symbols
10
Protective Clothing
11
Safety Measures When Working on Charging Stations that Use High-Voltage Systems
11
Safety Precautions When Working in the Vicinity of High-Voltage Components
12
Safety Precautions When Working on the Cooling System
12
Safety Precautions When Working on Air Conditioning Systems
13
Safety Precautions When Working with Chemical Substances
13
Safety Precautions When Using Air Conditioner Service Stations
13
The Five Safety Rules
14
Repair Notes
15
Rules for Cleanliness When Working on the Air Conditioning System
15
Refrigerant Circuit Seals
15
Refrigerant and Refrigerant Oil
16
Handling Pressure Vessels/Containers
16
Handling Refrigerants
17
Handling Critical High-Voltage Batteries
18
Contact Corrosion
20
Routing and Attachment of Lines
20
Rules for Cleanliness When Working on the High-Voltage System
20
Cooling
22
Cooling System/Coolant
22
Checking Cooling System for Leaks
22
Discharging the Cooling System
23
Checking the Filling Quality
24
Filling Cooling System
25
Checking the Coolant Level and Topping It up
27
Coolant Pipes
29
Assembly Overview - Coolant Pipes
29
Removing and Installing Coolant Pipes
29
Starter, Current Supply, CCS
31
12-V Back-Up Battery, BAT
31
Assembly Overview - 12-V Back-Up Battery, BAT
31
Removing and Installing the 12-V Back-Up Battery, BAT
31
Removing and Installing the Battery Tray for the 12-V Back-Up Battery, BAT
32
Checking the 12-V Backup Battery, BAT
33
Front Doors, Door Components, Central Locking
36
Door
36
Assembly Overview - Front Door
36
Removing and Installing the Inner Door Seal
36
Removing and Installing the Door
37
Opening the Door
38
Door Components
40
Assembly Overview - Door Handle and Door Lock
40
Removing and Installing Lock Cylinder
40
Tightening Torques
41
Rear Doors/Door Components
42
Door
42
Assembly Overview - Rear Door
42
Removing and Installing the Inner Door Seal
43
Removing and Installing the Door
43
Opening the Door
46
Door Components
48
Assembly Overview - Door Handle and Door Lock
48
Assembly Overview - Door Handle and Door Lock, Service Door
49
Removing and Installing Lock Cylinder
49
Exterior Equipment
51
Covers/Panels/Trim
51
Assembly Overview - Housing Cover
51
Assembly Overview - Covers and Trim
52
Assembly Overview - Water Drain Hoses
53
Removing and Installing the Housing Cover
53
Removing and Installing the Covers for Maintenance Access
55
Removing and Installing the Base Trim
56
Cleaning the Water Drain Hoses
57
Air Conditioning System
58
Thermal Management Unit, TMS
58
Assembly Overview - Thermal Management Unit, TMS
58
Removing and Installing the Thermal Management Unit, TMS
58
Removing and Installing Ventilation Grilles
61
Working with the Air Conditioner Service Station
62
Connecting the Air Conditioner Service Station to the Refrigerant Circuit
64
Performing a Refrigerant Gas Analysis
66
Discharging the Refrigerant Circuit
69
Evacuating the Refrigerant Circuit
70
Charging the Refrigerant Circuit
74
Switching off Air Conditioner Service Station and Separating from Refrigerant Circuit
76
Communication
78
Infotainment System/Components/Control Units
78
Assembly Overview of Components/Control Units in the Front Area of the Flexpole
78
Assembly Overview of Components/Control Units in the Middle Area of the Flexpole
79
Assembly Overview of Components/Control Units in the Rear Area of the Flexpole
81
Removing and Installing Components/Control Units
82
Removing and Installing the Advertising Screen, AD-HMI
82
Removing and Installing the Additional Display and Operating Unit, HMI
84
Removing and Installing the Telecommunications Control Unit, TBOX1/2
84
Removing and Installing the Telecommunications Control Unit, TBOX2 (Lnbox710)
85
Removing and Installing the Control Unit for High-Voltage Charge Monitoring and Release, SECC1/2
86
Removing and Installing the Payment Terminal
87
Removing and Installing the Payment Terminal, OPM-C60
87
Removing and Installing the Payment Terminal, IM30
88
Removing and Installing the Payment Terminal Control Unit, OPM-C60
89
Removing and Installing the Tray with the Control Units for Telecommunication, TBOX1/2
91
Removing and Installing the Tray with Control Unit 2 for High-Voltage Charge Monitoring and Release, SECC2
92
Removing and Installing the Tray with Control Unit 1 for High-Voltage Charge Monitoring and Release, SECC1
93
Removing and Installing the Tray with the Control Unit 1 for High-Voltage Charge Monitoring and Release, SECC1, Without Remote Emergency Stop Function
93
Removing and Installing the Tray with the Control Unit 1 for High-Voltage Charge Monitor- Ing and Release, SECC1, with Remote Emergency Stop Function
96
Overhaul of the Network Distributor for Internet Access, ESP
100
Overhaul of the Network Distributor for Internet Access, High-Voltage Unit Installed
100
Overhauling the Network Distributor for Internet Access, High-Voltage Unit Removed
107
Removing and Installing the Water Sensor, SJ
112
Electric Drive
114
High-Voltage Battery
114
Assembly Overview - High-Voltage Battery
114
Assembly Overview - Battery Modules
115
Notes on Replacing High-Voltage Batteries
117
Removing and Installing the High-Voltage Battery
118
Forklift Truck
124
Visual Inspection of the High-Voltage Battery
127
Remove and Install Stop Plate
128
Removing Battery Modules
129
High-Voltage Cables
134
Overview of Fitting Locations - High-Voltage Cables
134
Removing and Installing the High-Voltage Wire, DC Output for Voltage Converter
135
Removing and Installing the High-Voltage Wire, DC Output for Voltage Converter
136
Removing and Installing the High-Voltage Wire, DC Input for Voltage Converter
137
Removing and Installing the High-Voltage Cable, High-Voltage Connector for Voltage Con- Verter
138
Removing the Mains Connecting Cable of the CEE Connector, Flexpole with Mains Connection Block
140
Energising the High-Voltage System
141
Switching off the Flexpole
141
Re-Energising High-Voltage System
145
Switching on the Flexpole
145
Charging Unit for High-Voltage Battery
147
Assembly Overview - Charging Unit for High-Voltage Battery Charging
147
Assembly Overview - Charging Cable for High-Voltage Battery Charging
149
Assembly Overview - CCS2 Charging Connector for High-Voltage Battery Charging
152
Removing and Installing the Charging Unit for the High-Voltage Battery
153
Removing and Installing Charging Cable for High-Voltage Battery Charging
158
Repairing the CCS2 Charging Connector for High-Voltage Battery Charging
164
Replacing the PE/DC Contact Pins on the CCS2 Charging Connector
164
Replacing the CP/PP Contact Pins and Front Housing on the CCS2 Charging Connector
166
Removing and Installing Holder for CCS2 Charging Connector
173
Removing and Installing the Switching Contactor for the Charging Function
174
High-Voltage Components
181
Assembly Overview - High-Voltage Unit
181
Removing and Installing the High-Voltage Unit
182
Removing and Installing the Battery Management System Control Unit, BMS1/2
185
Removing and Installing the Energy Management System Control Unit, EMS
186
Removing and Installing the Holder with the Management System Control Units
187
Removing and Installing the Control Unit for the Charging Unit, CCU1/2
187
Removing and Installing the Holder with the Control Unit for Telecommunications, CCU1/2
188
Removing and Installing the Electricity Meters for Delivered Energy, WH1/2
190
Removing and Installing the Tray with the Electricity Meters for Delivered Energy, WH1/2
191
Removing and Installing the Sensor Unit SU1/2 for the Electricity Meters for Delivered Energy
192
Voltage Converter
196
Assembly Overview - Voltage Converter
196
Notes on Replacing and Addressing Voltage Converters
197
Removing and Installing the Voltage Converters, G1/2 for AC/DC
198
Removing and Installing the Voltage Converters, G3 - G6 for DC/DC
200
Removing and Installing the Communication Line for Voltage Converters
202
Lights, Bulbs, Switches - Interior
204
Controls
204
Overview of Fitting Locations - Display and Controls
204
Removing and Installing the Stop Button, SB1
205
Setting the Door Contact Switch
206
Lines
207
Relay Carriers, Fuse Carriers, Electronics Boxes
207
Assembly Overview - Main Fuse Carrier
207
Removing and Installing the Main Fuse Carrier
208
Removing and Installing the Auxiliary Contact for Circuit Breakers
211
Removing and Installing the ESD Safety Relay, KS
213
Installing and Removing or Retrofitting the Battery Protection Device
214
Installing and Removing the Battery Protection Device, Index E/DA
214
Installing and Removing the Battery Protection Device, Index EB/DB/EA/DC
222
Installing and Removing the Battery Protection Device, Index ED/DD
232
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Elli Flexpole Initial Setup Manual (113 pages)
Brand:
Elli
| Category:
Battery Charger
| Size: 2 MB
Table of Contents
Table of Contents
3
Technical Data
7
Revision History
7
Foreword
8
Preface for Documentation
8
Safety Information
9
Explanation of Symbols
9
Safety Measures When Working on Charging Stations that Use High-Voltage Systems
10
Safety Precautions When Working in the Vicinity of High-Voltage Components
10
Safety Precautions When Working on the Cooling System
10
Safety Precautions When Working on Air Conditioning Systems
11
Safety Precautions When Working with Chemical Substances
11
The Five Safety Rules
12
Instructions, Regulations and Installation Guidelines
12
Target Group
12
Protective Clothing
12
Obligation to Notify Authorities and Submit Proof of Compliance
13
Information for Technicians
13
Information for Emergency Services
14
Handling Critical High-Voltage Batteries
14
Evaluation Criteria
15
Product Overview
17
Overall View, Product Designation and Dimensions
17
Transport
18
Statutory Transport Specifications
18
Sender's Responsibility
19
Hazard Classification and Dangerous Goods Marking for Transport
19
Transport Documents
19
Lifting and Transport
20
Packaging Ex Works
24
Packaging and Transport
24
Storage and Handling of High-Voltage Batteries
24
On-Site Installation
25
Required Tools
25
Requirements for the Installation Site
25
Requirements for the Installation Surface, Foundation or Base Plate
27
Housing Trim Panels
28
Installing and Removing the Trim Panels
29
Space Requirements
29
Accessibility of the Vehicle Charging Points
30
Instructions on How to Install the Cable Management System (CMS)
31
Installation
31
Initial Set-Up of the Flexpole
33
Mechanical Work for Initial Set-Up
33
Electrical Work for Initial Set-Up
36
Connecting the Power Supply
37
Establishing a Mains Connection Via CEE Plug
37
Establishing a Mains Connection Via Direct Connection, Models Without Load Transfer Switch, QS
40
Establishing a Mains Connection, Via Direct Connection, Models with Load Transfer Switch
43
Decommissioning the Mains Connecting Cable of the CEE Plug, Models with Mains Terminal Block
45
Protective Potential Equalisation Via Earth Conductor (Foundation Earth), Models with Remote Emergency Stop Function
46
Potential Equalisation Via the Mains Connection
47
Connection of the Remote Emergency Stop Function
48
Connection of the Remote Emergency Stop Function, Cable Guide Via the Service Flap
48
Connecting the Remote Emergency Stop Function, Cable Routing through the Interior
49
Connecting the Safety Line Function
51
Connection Terminal
52
Decommissioning the Flexpole
53
Decommissioning, for Transport and Relocation, Models Without Load Transfer Switch, QS
53
Decommissioning, for Transport and Relocation, Models with Load Transfer Switch, QS
56
Switching the Flexpole on and off
58
Switching on the Flexpole
58
Switching off the Flexpole
59
Configuration by the Operator
63
Web Configuration Interface Access
63
Configuring the Open Charge Point Protocol (OCPP) Connection to the Operator Backend
65
Configuration of the Mains Connection Power
69
Configuring the Firewall
70
Configuration of the Measuring System in Compliance with Calibration Law
74
Configuration of the EVSE ID
74
Configuring the Payment Terminal
75
Payment with the Payment Terminal, IM30
77
Configuration to Use Extended Digital Invoice Receipt for Spain
85
Displays and Controls
88
Flexpole Status Lights
88
Technical Data
89
Technical Data Sheets
89
Technical Data Sheet, HW 1.0 V1.20
89
Technical Specifications
90
Technical Data Sheet, HW 2.0 V1.21
91
Efficiency
94
Technical Data Sheet, Dimensions
95
Technical Data Sheet, Cable Management System (CMS)
101
Service Fluids
111
Type Plate
111
Rescue Operations
112
CE Declaration of Conformity
113
Glossary
113
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