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Power Xpert 9395-550/275
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Eaton Power Xpert 9395-550/275 manual available for free PDF download: Installation And Operation Manual
Eaton Power Xpert 9395-550/275 Installation And Operation Manual (194 pages)
225–550 kVA
Brand:
Eaton
| Category:
UPS
| Size: 2.96 MB
Table of Contents
Save These Instructions
2
Important Safety Instructions
2
Table of Contents
3
1 Introduction
9
UPS Standard Features
9
Installation Features
9
Warranty
9
Advanced Battery Management
12
Control Panel
12
Customer Interface
12
Options and Accessories
12
Integrated Battery Cabinets
12
Field Installed UPM
12
Maintenance Bypass Module
13
Sync Control
13
Single-Feed Kit
13
Separate Rectifier Input
13
Distributed Bypass System
13
Inherent Redundancy
14
Energy Saver System and High Alert Modes
14
Variable Module Management System and High Alert Modes
14
Monitoring and Communication
15
Power Management Software
12
Battery System
15
Basic System Configurations
16
Using this Manual
16
Conventions Used in this Manual
17
Symbols, Controls, and Indicators
17
For more Information
18
Getting Help
18
2 Safety Warnings
19
3 UPS Installation Plan and Unpacking
23
Creating an Installation Plan
23
Preparing the Site
23
Environmental and Installation Considerations
23
Figure 3-1. UPS Cabinet Dimensions (Front View)
25
Figure 3-2. UPS Cabinet Dimensions (Right Side View)
26
Figure 3-3. UPS Cabinet Dimensions (Top View)
26
Figure 3-4. UPS Cabinet Dimensions (Bottom View)
27
Figure 3-5. UPS Cabinet Dimensions (Bottom View with Mounting Brackets)
27
Figure 3-6. UPS Cabinet Center of Gravity
28
Figure 3-7. Remote EPO Switch Dimensions
28
UPS System Power Wiring Preparation
29
UPS System Interface Wiring Preparation
41
Distributed Bypass Power Wiring Preparation
42
Inspecting and Unpacking the UPS Cabinet
43
4 UPS System Installation
47
Preliminary Installation Information
47
Unloading the UPS Cabinet from the Pallet and Mechanical Installation
47
Figure 4-1. Removing the Left Side Shipping Bracket
49
Figure 4-2. Removing the Right Side Shipping Bracket
50
Field Installed UPM Installation
51
Battery System Installation
51
Distributed Bypass Tie Cabinet Installation
51
Installing UPS External and Battery Power Wiring
51
2-Hole Barrel Lug Terminations to Bus Bar Installation
52
External Power Wiring Installation
52
Figure 4-3. Typical Bus Bar Barrel Lug Mounting - Hardware Assembly Sequence
52
Figure 4-4. Conduit and Wire Entry Locations
55
Figure 4-5. Distributed Bypass Wire Length
56
Figure 4-6. UPS Power Terminal Locations - Common Rectifier Feed
57
Figure 4-7. UPS Power Terminal Detail AA - Common Rectifier Feed
58
Figure 4-8. UPS Power Terminal Locations - Separate Rectifier Feed
59
Figure 4-9. UPS Power Terminal Detail AA - Separate Rectifier Feed
60
Figure 4-10. UPM Rectifier Input Power Terminal Block Detail
60
Battery Power Wiring
61
Figure 4-11. UPS Power Terminal Detail BB - Common Battery
62
Installing Interface Connections
63
TB1, TB2, and TB3 Connections (Other than TB1 Battery Interface Connections)
63
Figure 4-12. UPS Power Terminal Detail BB - Separate Battery
63
Figure 4-13. Interface Terminal Locations
65
Figure 4-14. Interface Terminal Detail
67
Figure 4-15. Typical Alarm Relay Connection
67
Figure 4-16. Terminal Blocks TB1, TB2, and TB3 Connector Assignments
68
TB1 Battery Interface Connections
69
Figure 4-17. Typical Battery Interface Connection
70
Figure 4-18. Typical Battery Interface Connection - Separate Battery System
70
X-Slot Connections
71
Figure 4-19. X-Slot Communication Bays
71
Installing a REPO Switch
72
Figure 4-20. REPO Switch
72
Figure 4-21. Normally-Open REPO Switch Wiring
74
Figure 4-22. Normally-Closed REPO Switch Wiring
75
Figure 4-23. Normally-Closed and Normally-Open REPO Switch Wiring
75
Installing Options, Accessories, and Distributed Bypass Control Wiring
76
Initial Startup
76
Completing the Installation Checklist
76
5 Installing Options and Accessories
81
Installing an Optional Powerware Hot Sync CAN Bridge Card
81
Figure 5-1. Powerware Hot Sync CAN Bridge Card
81
Figure 5-2. Powerware Hot Sync CAN Bridge Card Connections
83
Installing Distributed Bypass Control Wiring
84
Figure 5-3. Distributed Bypass System CAN and Pull-Chain Simplified Interface Wiring
85
Figure 5-4. Distributed Bypass System UPS CAN Wiring Without Mobs
85
Figure 5-5. Distributed Bypass Pull-Chain Wiring Without Mobs
86
Figure 5-6. Distributed Bypass Pull-Chain Wiring with Mobs
87
Installing an Optional Remote Monitor Panel
89
Figure 5-7. Remote Monitor Panel II and Remote Monitor Panel II Terminal Locations
90
Figure 5-8. Remote Monitor Panel II, Relay Interface Module II, or Supervisory Contact Module II Wiring
90
Installing an Optional Relay Interface Module
91
Figure 5-9. J1, J2, J3, and J4 15-Pin D-Sub Connectors
92
Installing an Optional Supervisory Contact Module
93
Figure 5-10. Supervisory Contact Module II Terminal Location
93
Figure 5-11. Supervisory Contact Module II TB2
94
Accessory Mounting Dimensions
95
Figure 5-12. Remote Monitor Panel II Dimensions
95
Figure 5-13. Relay Interface Module II Dimensions
96
Figure 5-14. Supervisory Contact Module II Dimensions
97
Section II - Operation
99
6 Understanding UPS Operation
101
UPS System Overview
101
Figure 6‐1. Main Elements of the UPS System
101
Single UPS
102
Modes
102
Online Mode
102
Energy Saver System Mode
103
Figure 6‐2. Path of Current through the UPS in Online Mode
103
Variable Module Management System
104
Bypass Mode
104
Figure 6‐3. Path of Current through the UPS in Bypass Mode
105
Battery Mode
106
Figure 6‐4. Path of Current through the UPS in Battery Mode
106
Single UPS System Oneline Configurations
107
Figure 6‐5. UPS System – Common Rectifier Feed, Dual‐Feed Configuration
108
Figure 6‐6. UPS System with Field Installed UPM – Common Rectifier Feed, Common Battery, Dual‐Feed Configuration
109
Figure 6‐7. UPS System with Field Installed UPM – Common Rectifier Feed, Separate Battery, Dual‐Feed Configuration
110
Figure 6‐8. UPS System with Field Installed UPM – Separate Rectifier Feed, Separate Battery, Dual‐Feed Configuration
111
Figure 6‐9. Simplified Dual-Feed UPS with Maintenance Bypass Panel
112
Multiple UPS Distributed Bypass System
113
Multiple UPS Parallel System Modes
113
Online Mode - Distributed Bypass
114
Bypass Mode - Distributed Bypass
115
Figure 6‐10. Path of Current through the Upss in Online Mode – Distributed Bypass
115
Figure 6‐11. Path of Current through the Upss in Bypass Mode – Distributed Bypass
116
Battery Mode - Distributed Bypass
117
Figure 6‐12. Path of Current through the Upss in Battery Mode – Distributed Bypass
117
Multiple UPS Distributed Bypass System Oneline Configurations
118
Figure 6‐13. Typical Distributed Bypass System (1+1 and 2+0 Configurations)
119
Figure 6‐14. Typical Distributed Bypass System (2+1 and 3+0 Configurations)
120
Figure 6‐15. Typical Distributed Bypass System (3+1 and 4+0 Configurations)
121
7 UPS Operating Instructions
123
UPS Controls and Indicators
123
Figure 7‐1. UPS Controls and Indicators
123
Circuit Breakers
124
Control Panel
124
Using the Control Panel
124
Figure 7‐2. UPS Control Panel
124
System Events
125
Figure 7‐3. Parts of the LCD
126
Using the LCD and Pushbuttons
126
Figure 7‐4. Main Menu and MIMIC Screen (Online Mode)
127
MIMIC Screen
127
Using the Menu
127
Display Menu Operation
128
Figure 7‐5. Load off Screen
131
Load off Screen
131
Figure 7‐6. Typical System Status Screen
132
System Status Screen and Controls
132
Single UPS Operation
133
Starting the UPS in Online Mode
134
Enable Energy Saver System Mode from the UPS Command Menu
135
Disable Energy Saver System Mode from the UPS Command Menu
136
Start Energy Saver System High Alert Mode from the UPS Command Menu
136
Enable Variable Module Management System Mode from the UPS Command Menu
137
Disable Variable Module Management System Mode from the UPS Command Menu
137
Start Variable Module Management System High Alert Mode from the UPS Command Menu
138
Starting the UPS in Bypass Mode
138
Enable Energy Saver System Mode from the Bypass Command Menu
139
Disable Energy Saver System Mode from the Bypass Command Menu
140
Start Energy Saver System High Alert Mode from the Bypass Command Menu
140
Enable Variable Module Management System Mode from the Bypass Command Menu
141
Disable Variable Module Management System Mode from the Bypass Command Menu
141
Start Variable Module Management System High Alert Mode from the Bypass Command Menu
142
Starting the Upms
142
Starting a Single UPM
144
Transfer from Online to Bypass Mode
145
Transfer from Bypass to Online Mode
145
Transfer from Online to Bypass Mode and Shut down Upms
146
Single UPM Shutdown
146
Single UPM Restart
147
UPS and Critical Load Shutdown
148
Charger Control
148
Using the UPS LOAD off Pushbutton or Command
149
Using the Remote Emergency Power-Off Switch
151
Figure 7‐7. REPO Operation
151
Multiple UPS Distributed Bypass Operation
152
Starting the Distributed Bypass System in Online Mode
152
Enable Energy Saver System Mode from the UPS Command Menu
153
Disable Energy Saver System Mode from the UPS Command Menu
154
Start Energy Saver System High Alert Mode from the UPS Command Menu
154
Enable Variable Module Management System Mode from the UPS Command Menu
155
Disable Variable Module Management System Mode from the UPS Command Menu
155
Start Variable Module Management System High Alert Mode from the UPS Command Menu
156
Starting the Distributed Bypass System in Bypass Mode
156
Enable Energy Saver System Mode from the Bypass Command Menu
157
Disable Energy Saver System Mode from the Bypass Command Menu
158
Start Energy Saver System High Alert Mode from the Bypass Command Menu
158
Enable Variable Module Management System Mode from the Bypass Command Menu
159
Disable Variable Module Management System Mode from the Bypass Command Menu
159
Start Variable Module Management System High Alert Mode from the Bypass Command Menu
160
Starting the UPS Upms
160
Starting a Single UPM
162
Transfer from Online to Bypass Mode
163
Transfer from Bypass to Online Mode
163
Transfer from Online to Bypass Mode and Shut down Upms
164
Single UPM Shutdown
164
Single UPM Restart
165
Single UPS Shutdown Using Load off
166
Single UPS Shutdown Using UPM Shutdown
167
Single UPS Restart
168
Charger Control
169
UPS and Critical Load Shutdown
169
Using the UPS LOAD off Pushbutton or Command
170
Using the Remote Emergency Power-Off Switch
172
8 Communication
173
X-Slot Cards
173
Enotify Service
174
Enotify Service Features
174
Installing Enotify Service
174
Figure 8‐1. Optional X-Slot Cards
174
Lansafe Power Management Software
175
Remote Notification
175
Terminal Mode
176
Display UPS Control Panel
176
Event History Log
177
Figure 8‐2. Sample Event History Log
178
Building Alarm Monitoring
179
General Purpose Relay Contact
179
Remote Monitor Panel II
179
Figure 8‐3. Remote Monitor Panel II
179
Relay Interface Module II
181
Figure 8‐4. Relay Interface Module II
181
Supervisory Contact Module II
182
Figure 8‐5. Supervisory Contact Module II
182
9 UPS Maintenance
183
Important Safety Instructions
183
Performing Preventive Maintenance
184
DAILY Maintenance
184
MONTHLY Maintenance
184
Figure 9‐1. UPS Filter Locations
185
PERIODIC Maintenance
186
ANNUAL Maintenance
186
Figure 9‐2. FI-UPM Air Filter Location
186
BATTERY Maintenance
187
Installing Batteries
187
Maintenance Training
187
Recycling the Used Battery or UPS
187
10 Product Specifications
189
Model Numbers
189
UPS Input
189
UPS Output
190
UPS Environmental
190
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