Eaton EAO-6106 Industrial Equipment Manuals

Manuals and User Guides for Eaton EAO-6106 Industrial Equipment. We have 1 Eaton EAO-6106 Industrial Equipment manual available for free PDF download: Service Manual

Eaton EAO-6106 Service Manual

Eaton EAO-6106 Service Manual (162 pages)

Brand: Eaton | Category: Industrial Equipment | Size: 6 MB

Table of Contents

Table of Contents

2
- General Information
  4
- Introduction
  4
- Warnings and Precautions
  5
- Characteristics and Identification
  6
- Gear Ratio
  8
- Lubrication
  9
Tightening Torques and Sealants

11
- Precautions
  14
- Special Tools
  17
- Description
  18
- Electro-Hydraulic Control Unit
  20
- Exploded View
  20
- M8 X 1.25 X 25 Screw
  20
- M8 X 25 Torx Screw
  20
- Screw
  20
- Electrical Motor Screw 4.5-6.5 (3.3-4.8)
  21
- M5 X 13.5 Flanged Screw 3.5-3.7 (2.6-2.8)
  21
- Maximum Pressure Valve
  21
- Pressure Sensor
  21
- Recirculation Breather Filter
  21
- Hydraulic Pump Screw 5.4-5.6 (4.0-4.2)
  22
- Repair Kit - Clutch Actuator Tube
  22
- Selection Chamber Cover Screw
  22
- Valve Screw 3.5-3.7 (2.6-2.8)
  22
- M8 X 1.25 X 20 Screw
  24
- Operation
  29
- Power Flow
  29
- Troubleshooting
  35
- Disassembly and Assembly
  40
- Transmission Disassembly
  41
- Front Case
  53
- Rear Case
  55
- Shift Yokes and Rails
  58
- Synchronizers
  65
- Input Shaft
  68
- Mainshaft
  70
- Countershaft
  92
- Transmission Assembly
  94
- End Play Adjustment
  109
- Characteristics and Operation
  113
- Electro-Hydraulic Control Unit
  113
- Hydraulic Diagram
  125
- Connector Identification
  126
- Troubleshooting
  127
- Disassembly and Assembly
  131
Electro-Hydraulic Control Unit Disassembly and Assembly

132
- Preparation before Disassembly
  133
- Electric Harness Replacement
  135
- Selection or Coupling Sensors Replacement
  138
- Pressure Sensor Replacement
  139
- Solenoid Valve(S) Repair Kit Replacement
  141
- Reservoir Replacement
  143
- Electric Motor Replacement
  145
- Hydraulic Pump Replacement
  147
- Non-Return Valve Replacement
  149
- Selection Piston and Repair Kit Replacement
  150
- Coupling Piston and Repair Kit Replacement
  153
- Maximum Pressure Valve Replacement
  155
- Pressure Accumulator Replacement
  156
- Recirculation Breather Filter Replacement
  157
- Clutch Actuator Hose Replacement
  158
- Recirculation Hose Replacement
  158
- Air Purge of Brushless Motor Chamber
  159
- Important Assembly Checks
  161

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