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ICA-D212-725
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Manuals and User Guides for Eagle ICA-D212-725. We have
1
Eagle ICA-D212-725 manual available for free PDF download: Instructions Manual
Eagle ICA-D212-725 Instructions Manual (729 pages)
SINGLE ENGINE CONVERSION OF BELL MODEL 212 HELICOPTERS
Brand:
Eagle
| Category:
Toy
| Size: 21 MB
Table of Contents
Ica-D212-725 (05)
23
Airworthiness Limitations
20
Table of Contents
23
Chapter 0 5 - Inspection and Component Overhaul Schedule (05-00-00)
25
Daily Inspection - Part a
25
100 Hour/12 Calendar Months - Part a
27
25 Hours/30 Days - Part B
29
300 Hours - Part B
32
600 Hours/12 Months - Part B
33
Each 500 Hours of Component Operation
34
600 Hours of Component Operation or Anytime Driveshaft Is Removed
35
3100 Hours of Component Operation
36
Figure 5-1 D212-725-1-901 Bellcrank Control Component Damage and Repair (25/100 Hours)
39
After Hard Landing
40
After Blade Strike or Other Rotating System Torque Spike
41
After Overspeed
42
After Over-Torque
43
After Engine Compressor Stall or Surge
44
After Lightning Strikes
45
Component Overhaul Schedule
46
Dimensions and Areas
48
Ica-D212-725 (21
123
Chapter 21 - Air Distribution (Ventilation) (21-00-00)
124
Consumable Material List
124
Air Distribution (Ventalation)
125
Troubleshooting
126
Bleed Air Heating System Components
128
Bleed Air Switch
128
Variable Control Mixing Valve
128
Removal
128
Installation
131
Removal
131
Selector
131
Heat/Vent Air Ducts
132
Repair
132
Outlet Control Valve
132
Removal
132
Installation
132
Ventilation Blower
135
Removal
135
Installation
135
Ica-D212-725 (26)
139
Chapter 26 - Fire Protection (26-00-00)
140
Ventilation/Defog System
135
Engine Fire Detection System
140
Fire Protection
140
Periodical Testing - Fire Detector System
140
Test Switch
140
Testing - Fire Detection System
140
Fire Detector Control Amplifier
141
CHAPTER 0 5 Inspection
143
Installation
143
Operational Check
143
Cargo Compartment Smoke Detection System
143
Cargo Compartment Smoke Detector
143
Removal
143
Fire Extinguisher
145
Engine Fire Extinguisher
146
Removal
147
Installation
147
Recharging
147
Portable Fire Extinguishers and Brackets
147
Inspection
147
Repair
147
Fuel System
150
Chapter 28 Fuel System (28-00-00)
151
Consumable Material List
154
General
155
Safety Precautions
155
Description and Operation
156
Fuel Storage and Distribution System
156
Troubleshooting Fuel System
160
Forward Fuel Cells
161
Removal
161
Cleaning
164
Inspection
164
Installation
164
Operational Check
161
Pressure Testing
161
Aft Fuel Cells
166
Aft Outboard Fuel Cells
166
Removal
166
Cleaning
169
Inspection
169
Installation
169
Aft Center Cell
171
Removal
171
Cleaning
172
Inspection
172
Installation
172
Fuel Sump Assembly
174
Removal
174
Inspection
174
Installation
174
Flow Switches
175
Removal
175
Installation
175
Fuel Boost Pumps
175
Canister Type Boost Pump Cartridge
176
Removal
176
Cleaning
176
Repair
177
Installation
177
Ejector Pump
180
Removal
180
Cleaning
180
Installation
180
Copyright 2007 by Dart Aerospace Ltd
180
Other Person Without Written Permission from Dart Aerospace Ltd
180
Inspection
181
Installation
181
Removal
182
Installation
182
Removal
185
Installation
185
Aft Fuel Quantity Probe
185
Sump Drain Valve
187
Removal
187
Removal
189
Aft Interconnect Valve
189
Removal
190
Installation
190
Forward Interconnect Valve
189
Installation
189
Defuel Valves
190
Siphon Breaker Valves
190
Main Fuel Filter
194
Removal
195
Installation
195
Removal
196
Installation
196
Chapter 29 Hydraulic System (29-00-00)
199
General Maintenance Practices
201
Leakage Limits
201
Troubleshooting
208
Flushing
214
Operational Check
215
Operational Check (Helicopter Power)
217
Reservoir Assemblies
218
Integrated Valve and Filter Assemblies
221
Hydraulic Filter Assemblies
222
Hydraulic System Accumulators
226
Hydraulic Pump (System 1)
226
Hydraulic Pump (System 2)
228
Pressure Transmitter
231
Collective Hydraulic Cylinder
233
Cyclic Hydraulic Cylinder
237
Tail Rotor Hydraulic Cylinder
239
Hydraulic System
201
Rotor Brake Hydraulic System
243
Rotor Brake System
243
Troubleshooting
243
Servicing
246
Bleeding
246
Master Cylinder
246
Landing Gear
250
Chapter 52 Doors and Windows (52-00-00)
253
Consumable Materials List
255
Doors
257
General Maintenance Practices
257
Seal Replacement - Access Doors, Panels, Cowlings, Fairings and Covers
257
Crew Doors
266
Crew Doors - Description and Maintenance
266
52.2.2 Crew Door Jettison Mechanism
270
Crew Door Hinges
272
Passenger/Cargo Area Access Doors
279
Passenger/Cargo Door
280
52.3.2 Passenger/Cargo Door Latches
280
Annual Functional Inspection for Crew and Passenger/Cargo Doors
281
52.3.4 Cargo Hinged Panels
282
Cargo Compartment Door
288
52.5.1 Nose Access Doors
288
Electrical and Equipment Compartment Access Doors
289
52.5.3 Miscellaneous Access Doors
289
Tail Rotor Driveshaft Access Covers
290
52.7.2 Cabin Roof Windows
296
52.7.3 Lower Nose Section Windows
299
52.7.4 Crew Door Windows
299
Passenger/Cargo Door Windows (Doors Equipped with Push out Windows)
301
52.7.6 Cargo Hinged Panel Door Windows
305
Ica-D212-725 (53)
307
Chapter 53 - Fuselage (53-00-00)
307
List of Figures
307
Crew Seat Tracks
308
53.3.1 Crew Seat Tracks - Removal
308
53.3.2 Crew Seat Tracks - Inspection
308
53.3.2 Crew Seat Tracks - Installation
309
Forward Fuselage
308
Fuselage
308
Tension Rod Assembly
309
53.4.1 Tension Rod Assembly - Removal
309
53.4.2 Tension Rod Assembly - Inspection
309
53.4.3 Tension Rod Assembly - Installation
309
Tailboom
315
Chapter 63 Main Rotor Drive System (63-00-00)
329
Main Rotor Drive System
334
Main Rotor Drive System
335
Main Driveshaft
339
63.2.2 Engine Driveshaft Adapter
340
Main Rotor Mast
344
63.3.2 Maintenance
344
Transmission
349
63.4.2 Buildup
349
63.4.3 Troubleshooting
350
Troubleshooting Transmission Oil System
352
Maintenance
359
Transmission Oil System Components
365
Transmission Oil System
365
Transmission Oil Pump
371
Transmission Main Input Gear Quill Electric Chip Detector
373
Transmission Quills
423
Tail Rotor Drive Quill
423
Input Drive Quill
427
Input Drive Quill Seal
431
Hydraulic Pump and Tachometer Drive Quill
435
No. 2 Hydraulic Pump Drive Quill
440
Rotor Brake Quill
442
Transmission Quill Port Covers
445
Transmission Mounts
447
Pylon Mounts
447
Maintenance
447
Friction Dampers
452
Lift Link
452
Serviceability Checks
454
Rotor Brake System
455
Rotor Brake System Troubleshooting
455
Bleeding
456
Bleeding - Brake Assembly P/N 9450103
456
Bleeding - Brake Assembly P/N 9450103-1
456
Rotor Brake System Components
457
Master Cylinder - Removal
457
Master Cylinder - Inspection
457
Master Cylinder - Repair
457
Master Cylinder - Installation
457
Brake Assembly - Removal (P/N 9450103)
457
Brake Assembly - Removal (P/N 9450103-1)
458
Brake Assembly - Inspection
458
Brake Assembly - Repair
458
Brake Assembly - Installation (P/N 9450103)
459
Brake Assembly - Installation (P/N 9450103-1)
460
Rotor Brake Disc - Removal
460
Rotor Brake Disc - Inspection
461
Rotor Brake Disc - Installation
461
Flange Adapter - Removal
462
Flange Adapter - Installation
462
Chapter 67 Flight Controls (67-00-00)
477
Flight Controls
479
Introduction
479
Troubleshooting
479
Flight Control Rigging
479
General Rigging Instructions
479
Collective Controls
480
Cyclic Controls (Helicopters Prior to S/N 30850)
482
Cyclic Controls (Helicopter S/N 30850 and Subsequent)
486
Anti-Torque Controls (Helicopters Prior to S/N 31175)
489
Anti-Torque Controls (212-011-701 Hub and Blade) (Helicopter S/N 31175 and Sub.)
492
Synchronized Elevator Controls
495
Collective Flight Controls
498
Collective Controls
498
Collective Control Stick and Jackshaft
498
Collective Friction Clamp
501
Minimum Collective Friction Adjustment
503
Throttle Control Gears Adjustment
503
Miscellaneous Control Components
504
Cyclic Flight Controls
510
Cyclic Controls
510
Cyclic Control Stick
510
Force Trim
510
Cyclic Control Force Gradient
511
Magnetic Brake
511
Miscellaneous Control Components
512
Cyclic Jackshaft
514
Anti-Torque Control
520
Anti-Torque Control System
520
Anti-Torque Controls
520
Minimum Friction Adjustment
520
Pedals and Adjuster
520
Force Trim
521
Force Gradient
521
Magnetic Brake
522
Miscellaneous Control Components
522
Synchronized Elevator
525
Maintenance
525
Chapter 71 Power Plant System (71-00-00)
533
Power Plant System
534
Power Plant - General
534
Cowling and Fairings
547
Cowling and Fairings - General
547
Engine Cowling
547
Engine Intake Faring
547
Transmission Cowling
548
Tailpipe Fairing
548
Engine Mounts
550
Power Plant Buildup
554
Ica-D212-725 (76)
561
Chapter 76 - Engine Controls (76-00-00)
562
Droop Compensator Controls
562
Cambox and Linear Actuator
568
Engine Controls
562
Power Lever Controls
570
Power Lever Control System
570
Rigging - Power Lever Controls
570
Removal - Power Lever Controls
572
Cleaning - Power Lever Controls
573
Inspect - Power Lever Controls
573
Repair/Replace - Power Lever Controls
573
Installation - Power Lever Controls
573
Flight Idle Solenoid
577
Removal - Flight Idle Solenoid
577
Installation - Flight Idle Solenoid
578
Rigging - Flight Idle Solenoid
578
Uptrim for the T5317 Engine
578
Engine Oil System
582
Ica-D212-725 (95)
593
Chapter 95 - Instrument System (95-00-00)
595
Instrument System
595
Troubleshooting - Instrument System
595
Removal - Instruments
595
Inspection - Instruments
595
Installation - Instruments
602
Instrument Panel
602
Removal - Instrument Panel
602
Installation - Instrument Panel
602
Adjustment - Instrument Panel
603
Pitot-Static System
603
Operational Check - Pitot Static System
603
Inspection - Pitot-Static System
606
Pitot Tube
606
Removal - Pitot Tube
606
Installation - Pitot Tube
606
Static System
606
Drain Instructions - Static System
606
Flight Instruments
607
Airspeed Indicator
607
Attitude Indicator
607
Turn and Bank Indicator
607
Vertical Speed Indicator
607
Navigation Instruments
608
Gyro Directional Indicator
608
Standby Magnetic Compass
608
Replacement - Standby Magnetic Compass
608
Propulsion and Hydraulic Instruments
608
Torque Pressure Indicator
608
Engine Oil Temperature and Pressure Indicator
608
Fuel Pressure Indicator
608
Fuel Quantity Indicator
609
Gas Producer Tachometer Indicator
609
Hydraulic Temperature and Pressure Indicators
609
Transmission Oil Temperature and Pressure Indicator
609
Dual Tachometer Indicator
609
Measured Gas Temperature (MGT) Indicator (-17B Engines)
609
Exhaust Gas Temperature (EGT) Indicator (-17A Engines)
609
Chapter 96 Electrical System (96-00-00)
613
Copyright 2007 by Dart Aerospace Ltd
613
Electrical System
620
Electrical Systems
620
Troubleshooting - Electrical Systems
620
Power Source Component Data
633
Summary of System Analysis
634
Electrical Safety and Hazards
634
Safety Practices- General
634
Standard Practices - Electrical Maintenance or Repairs
635
Miscellaneous Electrical Tools
636
Operational Checks - Electrical Systems
636
Troubleshooting - Electrical Systems
636
Miscellaneous Electrical Components - Cleaning
637
Miscellaneous Electrical Components - Repair
640
Miscellaneous Electrical Components - Installation
640
Control Panels - Electrical
640
Removal - Control Panels
640
Inspection - Control Panels
640
Installation - Control Panels
640
Circuit Breakers
640
Removal - Circuit Breakers
640
Inspection - Circuit Breakers
641
Repair/Replacement - Circuit Breakers
641
Installation - Circuit Breakers
641
Semiconductor Devices
641
Semiconductor Devices - Maintenance Practices
641
Track Mounted Relays
642
Track Mounted Relays - Removal
642
Track Mounted Relays - Cleaning
642
Track Mounted Relays - Inspection
642
Track Mounted Relays - Installation
642
DC Power Systems
642
Battery Servicing
642
External Power
642
Installation - External Power Receptacle
645
Operational Check - External Power Receptacle
645
Starter/Generator
645
Removal - Starter/Generator
645
Installation - Starter/Generator
645
Replacement - Starter/Generator Brushes
646
Power Diode Functional Checkout Procedure
649
Starter and Igniter
651
Operational Check - Starter and Igniter Systems
651
Starter Circuitry
651
Engine Ignition Unit
651
Ac Power System
652
Removal - Inverters PS1 or PS7
652
Inspection - Inverters PS1 or PS7
652
Installation - Inverters PS1 or PS7
652
Operational Check - Inverter System
653
Torque Indicator
654
Operational Check and Calibration - Torque Indicator
654
Engine Oil Pressure Indicator
657
Operational Check - Engine Oil Pressure Indicator
657
Transmission Oil Pressure Indicator
657
Hydraulic Pressure Indicator
658
Operational Check - Hydraulic Pressure Indicator
658
Fuel Pressure Indicator
658
Fuel Quantity Indicator
658
Insulation Resistance Test - Tank Units and System Wiring Installation
659
Calibration
659
Dual Tachometer Indicator
661
Operational Check - Dual Tachometer Indicator System
661
Gas Producer Tachometer Indicator
661
Engine Oil Temperature Indicator
662
Operational Check - Engine Oil Temperature Indicator
662
Transmission Oil Temperature Indicator
662
Engine Hourmeter
662
Turn and Bank Indicator
663
Operational Test - Turn and Bank Indicator
663
Exhaust Gas Temperature Indicator (-17A Engines)
663
Operational Test- Exhaust Gas Temperature Indicator (Analog Indicator)
663
Operational Test- Exhaust Gas Temperature Indicator (Analog/Digital Indicator)
663
Measured Gas Temperature Indicator (-17B Engines)
664
Operational Test- Measured Gas Temperature Indicator (Analog Indicator)
664
Operational Test- Measured Gas Temperature Indicator (Analog/Digital Indicator)
664
Operational Check - Hydraulic Temperature Indicators
665
Attitude Indicator
665
Gyro Directional Indicator
666
DC Torque Indicator
666
DC Engine Oil Pressure Indicator
667
DC Transmission Oil Pressure Indicator
667
Operational Check - DC Transmission Oil Pressure Indicator
668
DC Hydraulic Pressure Indicator
668
Fuel Pressure Indicator
668
Operational Check - DC Fuel Pressure Indicator
669
DC Dual Tachometer Indicator
669
DC Gas Producer Tachometer Indicator
670
Operational Check - DC Gas Producer Tachometer Indicator
670
Interior Lighting System
670
Interior Lighting Systems
670
Cockpit Lights
670
Dome Lights
671
Operational Check - Dome Lights
671
Pilot and Copilot Instrument Panel Lights
671
Operational Check - Pilot and Copilot Instrument Panel Lights
671
Engine Instrument Panel Lights
671
Operational Check - Engine Instrument Panel Lights
672
Instrument Secondary Lights
672
Operational Check - Instrument Secondary Lights
672
Pedestal Lights
672
Operational Check - Pedestal Lights
672
Overhead Console Lights
672
Operational Check - Overhead Console Lights
673
Cargo Compartment Lights
673
Operational Check - Cargo Compartment Lights
673
Caution and Warning System
673
Copyright 2007 by Dart Aerospace Ltd
673
Operation - Caution and Warning System
673
Operational Test - Caution Panel Light
673
Operational Check - Engine Oil Filter Caution Light
676
Operational Check - Engine Fuel Pump Caution Light
676
Operational Check - Engine Fuel Valve Caution Light
676
Operational Check - Fuel Boost Caution Light
676
Operational Check - Fuel Filter Caution Light
677
Operational Check - Fuel Low Caution Light
677
Operational Check - Governor Manual Control Caution Light
678
Operational Check - #1 Hydraulic Caution Light System
678
Operational Check - #2 Hydraulic Caution Light System
678
Operational Check - Transmission Chip Detector Caution Light System
679
Operational Check - Intermediate Gearbox Chip Detector Caution Light
680
Operational Check - Tail Rotor Gearbox Chip Detector Caution Light
680
Operational Check - External Power Caution Light
680
Operational Check - Passenger Door Lock Caution Light
680
Operational Check - Cargo Door Lock Caution Light
680
Adjustment Procedure - Passenger Door Lock and Cargo Door Lock Switches
680
Operational Check - Battery Caution Light System
681
Operational Check - Heater Overheat Caution Light
681
Operational Check - Heater Air Line Caution Light
681
Caution Panel Light
681
Operational Check - Caution Panel Light
681
RPM Limit Warning (Lights and Audio)
682
Adjustment Procedure - RPM Limit Warning System (Low RPM Warning)
684
Adjustment Procedure - RPM Limit Warning System (High Rotor RPM Warning)
684
Fire Detection Warning System
684
Operational Check - Engine Fire Detection System
685
Fire Detection Warning - Cargo Compartment
685
Hydraulic Filter Clogged Warning
686
Operational Check - Hydraulic Filter Clogged Warning
686
Exterior Lighting Systems
686
Utility Lights
687
Operational Check - Utility Light System
687
Position Lights
687
Operational Check - Position Light System
687
Operational Check - Anti-Collision Light System
687
Searchlight
687
Copyright 2007 by Dart Aerospace Ltd
687
Operational Check - Searchlight System
688
Engine Controls and Accessories Systems
689
Fuel Boost Pumps
689
Operational Check - Fuel Boost Pumps System
689
Fuel Shutoff Valve
689
Operational Check - Fuel Shutoff Valve System
689
Engine Fuel Control Valve
690
Operational Check - Engine Fuel Control Valve
690
Governor Rpm Actuator
690
Operational Check - Governor Rpm Actuator System
690
Sump Drain Valves
690
Operational Check - Fuel Sump Drain Valves
690
Idle Stop Release Solenoid
691
Operational Check - Idle Stop Release Solenoid
691
Engine Anti-Icing
691
Operational Check - Engine Anti-Icing System
691
Start Fuel Valve
692
Operational Check - Start Fuel Solenoid Valve
692
Flight Control Systems
692
Flight Control System
692
Operational Check - Force Trim
693
Hydraulic Bypass
693
Operational Check - Hydraulic Bypass
693
Heating Systems
694
Pitot Tube Heaters
694
Operational Check - Pitot Tube Heaters
694
Cabin Heater
694
Operational Check - Cabin Heater
694
Cabin Temperature Control
695
Rigging - Cabin Temperature Control
695
Bleed Air Priority Switch
697
Rigging - Bleed Air Priority Switch
697
Operational Check - Bleed Air Priority Switch
698
Vent Blower
698
Operational Check - Vent Blower
698
Miscellaneous Electrical Systems
699
Windshield Wipers
699
Operational Check - Windshield Wiper
699
Engine Fire Extinguisher System
699
Operational Check - Fire Extinguisher Discharge Circuit
699
Cargo Release System
700
Avionics Systems
704
Troubleshooting - Avionics Systems
704
Configuration
705
Elt System
705
Functional Test - Elt System
705
Chapter 97 - Avionics (97-00-00)
704
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