Duplo DC-616 Slitter Cutter Creaser Manuals

Duplo DC-616 Slitter Cutter Creaser Manuals

Manuals and User Guides for Duplo DC-616 Slitter Cutter Creaser. We have 2 Duplo DC-616 Slitter Cutter Creaser manuals available for free PDF download: Service Manual, Instruction Manual

Duplo DC-616 Service Manual

Duplo DC-616 Service Manual (210 pages)

SLITTER / CUTTER / CREASER

Brand: Duplo | Category: Paper Cutters | Size: 5 MB

Table of Contents

1 Introduction 2

12
- Introduction
  3
- How to Use this Service Manual
  4
- Safety Instructions
  5
- Warning Labels
  8
  - Table of Contents
    12
- Chapter 1
  
  14
  - Speciﬁ Cations
    14
  - Part Names and Their Functions
    16
    
    Appearance
    16
    
    Ejection Side
    17
    
    Appearance (Ejection Side)
    18
    
    Inside
    19
    
    Control Panel
    20
    
    LCD Panel
    21
  - Dimensions
    22
Chapter 2 Operation in General 2

23
- Paper Feed Section
  24
  - Description
    24
    
    Mechanism
    24
    
    Operation
    24
    
    Operation of each Part
    24
- Double Feed Detection Section (Option)
  28
  - Description
    28
    
    Adjustment
    28
    
    Operation
    28
    
    Operation of each Part
    28
- CCD Section
  29
  - Description
    29
    
    Operation
    29
    
    Operation of each Part
    29
- Margin Slitter Section
  30
  - Description
    30
    
    Operation
    30
    
    Operation of each Part
    30
    
    Slitter Blade
    30
- Center Slitter Section
  32
  - Description
    32
    
    Operation
    32
    
    Operation of each Part
    32
    
    Slitter Blade
    32
- Cutter Section
  35
  - Description
    35
    
    Operation
    35
    
    Operation of each Part
    35
- Creaser Section
  37
  - Description
    37
    
    Operation
    37
    
    Operation of each Part
    38
- Main Drive Section
  41
  - Description
    41
- Exit Tray
  42
  - Description
    42
- Exterior
  43
  - Description
    43
    
    Operation
    43
    
    Operation of each Part
    43
- Barcode
  45
  - Description
    45
- REG Mark
  48
  - Description
    48
Chapter 3 Mechanism

51
- Mechanism
  51
- Exterior of the Machine
  53
  - Removing the Cover R2
    54
    
    Removing the Cover
    55
    
    Removing the Cover R
    55
    
    Removing the Plate
    55
    
    Removing the Exit Interlock Switch
    57
- Paper Feed Section
  58
  - Removing the Paper Separation Plate
    58
    
    Removing the Belt Suction Unit
    58
  - HELP Mode
    58
    
    Removing the Feed Motor
    60
    
    Removing the Suction Fan
    60
    
    Removing the Compressor
    61
    
    Others
    62
    
    Removing the Compressor Fuse
    62
    
    Removing the Paper Level Sensor
    63
    
    Removing the Elevator Lower Limit Switch
    64
    
    Removing the Elevator Upper Limit Switch
    64
    
    Removing the Elevator Motor
    65
    
    Removing the PPS1
    66
    
    Removing the Elevator down Switch
    67
    
    Removing the Paper Feed Unit
    67
    
    Removing the Blow Fan
    68
- Double Feed Detection Section (Option)
  69
- CCD Section (Option)
  70
  - Removing the CCD
    70
    
    Removing the PPS2
    71
- Margin Slitter Section
  72
  - Removing the Margin Slitter Module
    72
    
    Removing the Margin Jam Sensor
    77
- Center Slitter Section
  78
  - Removing the Center Slitter Module
    78
    
    Removing the PPS3
    83
    
    Removing the Gutter ON/OFF Sensor
    84
- Cutter Section
  85
  - Removing the Cutter Module
    85
    
    Removing the Cutter Home Position Sensor
    86
- Creaser Section
  87
  - Removing the Crease Blade
    88
    
    Removing the PPS4
    91
- Main Drive Section
  92
  - Removing the Driving Roller (Lower)
    94
    
    Removing the Perforation Tool
    94
- Electrical System Section
  98
  - Removing the Control Panel
    98
    
    Removing the Power Supply Unit
    98
    
    Removing the Drive PCB Unit
    99
    
    Removing the Main PCB Unit
    99
    
    Removing the Double Feed Detection PCB Unit
    100
    
    Removing the Main Drive PCB Unit
    100
    
    Removing the USB PCB Unit
    100
Chapter 4 Adjustment

101
- Adjustment
  101
- Exterior of the Machine
  102
- Paper Feed Section
  103
  - Elevator Lower Limit Switch
    103
  - Elevator Upper Limit Switch Adjustment
    103
  - Paper Feed Unit 0 Adjustment
    103
  - Shutter Solenoid Adjustment
    103
- CCD Section
  104
  - CCD
    104
  - Pps2
    104
- Margin Slitter Section
  105
  - Margin Slitter Home Position Sensor Adjustment
    105
- Center Slitter Section
  106
  - Slitter Position Motor and Belt Adjustment
    106
- Cutter Section
  107
  - Cutter Home Position Sensor Adjustment
    107
  - Cutter Motor Adjustment
    107
- Creaser Section
  108
- Main Drive Section
  110
  - Main Motor Drive Belt Adjustment
    110
- Chapter 5 Maintenance Checks
  
  111
  - Cleaning and Oiling
    112
  - Guaranteeing Maintenance Cycle
    112
  - Periodic Maintenance Check List
    113
  - Recommended Parts List
    114
Troubleshooting Chapter 6

117
- Chapter 6 Troubleshooting
  
  117
  - Troubleshooting
    118
    
    When "J2 FEED JAM" Is Displayed
    118
    
    When "NO DOCUMENT" Is Displayed
    118
    
    When "J3 FEED ERROR" Is Displayed
    119
    
    When "J4 Slitter" Is Displayed
    119
    
    When "J5 Cut.crease" Is Displayed
    119
    
    E00 Main-Panel" Is Displayed
    120
    
    When "E01 CCD" Is Displayed
    120
    
    When "J6 Exit Tray" Is Displayed
    120
    
    E08 FPGA ERROR" Is Displayed
    122
    
    When "E07 Connect Error" Is Displayed
    122
  - Conditions for the Error Detection
    124
  - Major Cause and Preventive Action for the Paper Jam
    126
  - Slitter Blade Intersection Correction
    127
- Chapter 7 HELP Mode
  
  129
  - HELP Mode List
    130
  - Accessing the HELP Mode
    131
  - Accessing the Service Person JOB
    131
  - Finishing the HELP Mode
    131
  - Setting the Other HELP Mode no
    131
  - HELP Mode Description
    132
Chapter 8 Others

169
- Others
  169
- Position and Function of Electronic Parts
  170
  - Switches
    170
    
    PPS Sensors
    171
    
    Sensors
    172
    
    Motors, Fan,Solenoid
    173
    
    PCB Units • Power Supply
    174
    
    Others
    175
    
    Connector Vr/Fuse Layout
    176
- Service Person Jobs
  180
- Overall Wiring Layout
  184
Chapter 9 PC Controller

187
- Main Menu of PC Controller
  188
- Maintenance Menu
  190
  - Maintenance Data
    190
  - Option Module
    191
  - Language Setting
    192
- Data Folder
  193
  - Contents of Data Folder
    193
- Maintenance
  194
- Conﬁ Rming the Version
  204
  - Descriptions
    204

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Duplo DC-616 Instruction Manual

Duplo DC-616 Instruction Manual (84 pages)

PC Controller

Brand: Duplo | Category: Controller | Size: 7 MB

Table of Contents

Introduction
3
Table of Contents
5
What Is PC Controller
8
Before Installation
9
Unpacking Checks
9
Operating Environment
10
How to Connect the DC-616 to Your Computer
11
Installing the PC Controller
13
PC Controller Installation Procedures
14
Windows 8 / Windows 7 / Windows Vista
19
Windows XP
23
Uninstalling the PC Controller
29
PC Controller Uninstallation Procedures
30
Windows 8 / Windows 7 / Windows Vista
33
Driver Uninstallation Procedures
33
Windows XP
35
Driver Update
37
Driver Update
38
PC Controller Setting
40
Main Menu
40
Limits of the Trail Cutting
42
Creating a JOB with Preview Display (WIZARD)
44
Creating a JOB by Entering Values (DIRECT)
54
Reading a JOB from DC-616 (UPLOAD)
58
Registering a JOB Saved in Computer Onto DC-616 (DOWNLOAD)
60
Setting Frequently Used Functions on Computer ("SETTING")
61
Setting
63
ADJUST All
65
Retrieving a JOB
69
Processing a JOB by Retrieving from DC-616 (SELECT)
69
JOB Detail
70
Open
72
Saved JOB Log
73
JOB Log Details
75
Select JOB Log
76
Troubleshooting
79
Messages on the Status/System Display
82

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