Dover Universal 4797X Manuals

Manuals and User Guides for Dover Universal 4797X. We have 2 Dover Universal 4797X manuals available for free PDF download: Instruction Manual

Dover Universal 4797X Instruction Manual

Dover Universal 4797X Instruction Manual (149 pages)

Brand: Dover | Category: Industrial Equipment | Size: 8 MB

Table of Contents

Before Use
4
About the Instruction Manual
5
Caution and Warning
8
Limited Warranty
8
Installation/Transfer and After-Sale Service
10
Requirements, Orientation, and Training for Operators
10
About Specification Change
11
About Disposal of Machine
11
Other Precautionary Items
11
Safety Precautions
12
About Safety Precaution Labels
12
Common Precautionary Items
14
Basic Precautions
14
Precautions before Use
15
Notes on Machine Operations
17
General Precautions (Feeder Carriage Section)
19
Notes on Installation, Transfer, and Maintenance
24
Notes on Maintenance
25
Safety-Related Functions
26
Safety Switches
26
[EMERGENCY STOP] Switches
26
Module Protection Sensors
32
Alert Labels
35
Location of Alert Labels
36
Alert Labels and Description
42
Trained Personnel Only
44
Hot Surface
45
Precautionary Items for Correct Operations
52
Requirements for Installation
52
Precautionary Measures before Installation
53
Power Supply
54
Air Supply
55
Data Backup Operation
55
Computer Viruses
55
Power Failure
56
Built-In Computer
56
Note on Startup Operation (Running-In Operation)
56
Table of Contents
58
Contents
59
Section 1 Scope
62
What Is Component Placement Machine
64
Name and Function of each Section
65
General View
65
Front Side of Machine
65
Rear Side of Machine
66
Safety Mechanisms
67
EMERGENCY STOP] Switches
67
Front Safety Door
68
Feeder Work Area Safety Doors
69
Feeder Carriage Covers
71
FEEDER READY] Buttons
72
Operational Measures
74
Power Breaker
74
Light Tower
75
Front Operation Panel
76
Rear Operation Panel
83
Front Service Panel
85
Rear Service Panel
86
Ethernet LAN
87
Main Units
88
Feeder Carriages
88
L and R Conveyor Sections
89
Transfer Section
90
X/Y Table Section
91
Placement Head Section
92
Component Recognition Section
93
Recognition Section
94
Surface Mounting Mechanism
95
Transfer and Positioning
95
Component Picks and Placement
96
Transfer (to the Output Machine)
97
Section 2 Basic Knowledge of Operations
98
Basic Operations
100
Selection of Front or Rear Operation Panel
100
Touch Screens
101
Operation Windows
101
Notes on Handling Touch Screens
102
Starting or Exiting from the Application
103
Getting Started
103
Structure of Operation Windows
105
Exiting from Operation Window
107
Section 3 Scope of Automatic Operation
108
Normal Automatic Operation
110
Inspections before Automatic Operation
111
Confirmation of Power Supply and Air Pressure
111
Confirmation of Front Safety Door and Feeder Carriage Sections
113
Preparation before Automatic Operation
114
Power on Operation
114
AUTO OPN." Window and Zeroing of each Device
116
Operation Procedure
117
Preparation for Components and P.C.b.'s
118
Start of Automatic Operation
120
Temporary Stop and Restart of Automatic Operation
122
Replenishment of Components and P.C.b.'s
122
STOP] and [ON] (Entitled "STOP") Buttons
125
Stop Operation by Selection of "Auto Stop Mode
126
Interruption of Automatic Operation
127
Interruption of Automatic Operation with
127
Interruption with [EMERGENCY STOP] Switch
128
End of Automatic Operation
129
Stop of Automatic Operation
129
Shut-Down Operation
130
Shut-Down Procedure
130
Locking the Power Breaker with the Padlock
132
PASS" Mode
133
Start of Pass Operation
133
Temporary Stop of Pass Operation
136
Temporary Stop (Pause) with [STOP] Button
136
Interruption of Pass Operation
136
Interruption with [CANCEL] Button
136
Interruption with [EMERGENCY STOP] Switch
136
End of Pass Operation
137
Stop of Pass Operation
137
Shut-Down Operation
137
Section 4 Remedy of Simple Trouble
138
Power Operation Impossible
140
Nothing Displayed on Touch Screen
141
Remedial Procedure from "ERROR" Window
142
EMERGENCY STOP] Switch Pressed
142
During Automatic Operation
142
During Pass Operation
145
Continuous Operation Disabled During Component Placement
146

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Dover Universal 4797X Instruction Manual

Dover Universal 4797X Instruction Manual (155 pages)

Brand: Dover | Category: Controller | Size: 10 MB

Table of Contents

Before Use
4
About the Instruction Manual
5
Caution and Warning
8
Limited Warranty
8
Installation/Transfer and After-Sale Service
10
Requirements, Orientation, and Training for Operators
10
About Specification Change
11
About Disposal of Machine
11
Other Precautionary Items
11
Safety Precautions
12
About Safety Precaution Labels
12
Common Precautionary Items
14
Basic Precautions
14
Precautions before Use
15
Notes on Machine Operations
17
General Precautions (Feeder Carriage Section)
19
Notes on Installation, Transfer, and Maintenance
24
Notes on Maintenance
25
Safety-Related Functions
26
Safety Switches
26
Module Protection Sensors
32
Alert Labels
35
Location of Alert Labels
36
Alert Labels and Description
42
Precautionary Items for Correct Operations
52
Requirements for Installation
52
Precautionary Measures before Installation
53
Power Supply
54
Air Supply
55
Data Backup Operation
55
Computer Viruses
55
Power Failure
56
Built-In Computer
56
Note on Startup Operation (Running-In Operation)
56
Table of Contents
58
Contents
59
Pneumatic Diagram
62
Section 2 Parts Location
66
Layout of Load Power Supply in Main Machine Section 1
68
Layout of Main Machine Section 1
69
Layout of F12/F34 P.C.B. in Main Machine Section 1
70
Layout of Head Section in Main Machine Section 2
72
Layout of Terminals in Main Machine Section 2
73
Layout of Light Tower in Main Machine Section 2
74
Layout of Primary Power Supply Section
75
Layout of Panel 1
76
Layout of Panel 1 Inverter Section
77
Layout of Panel 2
78
Layout of Panel 3
79
Layout of Relay Sequence Box
80
Layout of Control P.C.B
81
Layout of Control Box
82
Layout of Power Supply Section for Controls
83
Layout of Service Panel
84
Layout of Sensors and Loads (Head Base Section)
86
Layout of Sensors and Loads (X/Y Table Section)
92
Layout of Sensors and Loads (Conveyor Section)
93
Section 4 Electrical Circuit Diagrams
94
Electrical and Electronic Symbols
96
Integrated Block Connection Diagram
100
Power Circuit Diagram (1)
101
Power Circuit Diagram (2)
102
Power Circuit Diagram (3)
103
Power Circuit Diagram (4)
104
Power Circuit Diagram (5)
105
UA58 Board Connection Diagram
106
U930/UA57 Board Connection Diagram
107
UA51/UA52 Board Connection Diagram
108
I/O Board T1 1/2
109
I/O Board X/Y 1/2
111
I/O Board X/Y 2/2
112
UA53 Front/Rear I/F Board
123
Line Sensor Connection Diagram
124
Cam Positioner Connection Diagram
125
Operation Tablet Connection Diagram
126
Head Section Circuit Diagram
127
H, XYTR-Axis Motor Circuit Diagram
128
F1/F2-Axis Motor Circuit Diagram
129
X/Y-Axis Motor Circuit Diagram
130
CZ/MZ-Axis Motor Circuit Diagram
131
TR/CHW/BPC-Axis Motor Circuit Diagram
132
L2CV/LCVW-Axis Motor Circuit Diagram
133
R2CV/RCVW-Axis Motor Circuit Diagram
134
CX/CY-Axis Motor Circuit Diagram
135
Recognition Board Connection Diagram (1)
136
Recognition Board Connection Diagram (2)
137
Lighting Controller Connection Diagram
138
Section 5 Cord Connection Diagrams
140
Cord Connection Diagram (Main Machine Section)
142
Cord Connection Diagram (H Board) 1
143
Cord Connection Diagram (H Board) 2
144
Cord Connection Diagram (F12/F34 Board)
145
Cord Connection Diagram (H/CZ/MZ Axis)
146
Cord Connection Diagram (F-Axis Movable Section)
147
Cord Connection Diagram (X/Y Table)
148
Cord Connection Diagram (X/Y Board)
149
Cord Connection Diagram (CV Board)
150
Ferrite Core Attachment 1
151
Ferrite Core Attachment 2 (ASMD)
152
Ferrite Core Attachment 3 (E.T.C.)
153

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