Dover HEIL POWERTRAK COMMERCIAL Manuals

Manuals and User Guides for Dover HEIL POWERTRAK COMMERCIAL. We have 2 Dover HEIL POWERTRAK COMMERCIAL manuals available for free PDF download: Operation Manual, Service Manual

Dover HEIL POWERTRAK COMMERCIAL Operation Manual (214 pages)

HIGH-COMPACTION REAR LOADER

Brand: Dover | Category: Garbage Disposal | Size: 40 MB

Table of Contents
3
Section Preview
12
Introduction
13
How to Use this Manual
13
To the Owner
14
To the Operator
15
To the Operator (Continued)
16
To the Mechanic (Continued)
17
Warranty Claims and Inquiries
18
Customer Service and Repair Parts Contact Information
19
Models
20
Serial Plate Location
21
Reading the Serial Plate
22
Product Nomenclature
23
Product Nomenclature (Continued)
24
Glossary
31
Safety Messages and Decals
36
Section Preview
36
Precautionary Statements
37
General Safety Precautions
38
General Safety Precautions (Continued)
38
Decals
43
Decal Placement
44
Decal Images
48
Care of Decals
59
Lock-Out/Tag-Out Procedure
63
Section Preview
64
Locking out the Unit
65
In-Cab Display and Controls
68
Section Preview
68
Controls / In-Cab Display
69
Home Screen
70
Home Screen (Continued)
71
Home Screen (Continued)
72
Home Screen (Continued)
73
Home Screen (Continued)
74
Home Screen (Continued)
75
Counter Screen
76
Diagnostic, Maintenance, and Option Configuration Screens
77
Standard Outside Controls
78
Standard Outside Controls (Continued)
79
Standard Outside Controls (Continued)
80
Standard Outside Controls (Continued)
81
Standard Outside Controls (Continued)
82
Standard Outside Controls (Continued)
83
Standard Outside Controls (Continued)
84
Optional Outside Controls
85
Optional Outside Controls (Continued)
86
Optional Outside Controls (Continued)
87
Optional Outside Controls (Continued)
88
Optional Outside Controls (Continued)
89
Body and Tailgate Props
92
Section Preview
92
Propping the Body / Propping the Tailgate
93
Propping the Tailgate (Continued)
93
Daily Checklist
95
Body Daily Checklist
96
Refuse Vehicle Daily Inspection
98
Daily Checks and Inspections
99
Before Going on Route
109
Section Preview
110
Battery Disconnect Switch / Daily Checklist
111
Before Starting a Route / Warming up the Hydraulic Oil
112
Check the Hydraulic Oil Level
113
Hydraulic Oil Tank with Sight Gauge
114
Cycle All Hydraulic Functions
115
Check the Traveling or "In-Transit" Position
116
On-Route Operation Procedures
117
Section Preview
118
Driving to Pick-Up Locations
119
Before Loading (Continued)
120
Loading Refuse Manually (Continued)
121
Loading Refuse Manually (Continued)
122
Loading Refuse with a Reeving Mechanism
123
Loading Refuse with a Reeving Mechanism (Continued)
124
Loading Refuse with a Reeving Mechanism (Continued)
125
Loading Refuse with a Reeving Mechanism (Continued)
126
Loading Refuse with a Reeving Mechanism (Continued)
127
Loading Refuse with a Winch
128
Loading Refuse with a Winch (Continued)
129
Loading Refuse with a Winch (Continued)
130
Loading Refuse with a Winch (Continued)
131
Loading Refuse with an Arm Mechanism
132
Loading Refuse with an Arm Mechanism (Continued)
133
Loading Refuse with an Arm Mechanism (Continued)
134
Loading Refuse with an Arm Mechanism (Continued)
135
Loading Refuse with a Roll Bar Mechanism
136
Loading Refuse with a Roll Bar Mechanism (Continued)
137
Loading Refuse with a Roll Bar Mechanism (Continued)
138
Loading Refuse with a Roll Bar Mechanism (Continued)
139
Loading Refuse with a Cart Tipper
140
Loading Refuse with a Cart Tipper (Continued)
141
Loading Refuse with a Cart Tipper (Continued)
142
Loading Refuse with a Cart Tipper (Continued) / Using a Latch Bar
143
Using a Latch Bar (Continued)
144
Packing On-The-Move
145
Leaving the Route for the Landfill/Transfer Station
146
Landfill/Transfer Station/Recycle Center
147
Section Preview
148
Overview of Landfill/Transfer Station/Recycle Center Procedures
149
Unlocking and Raising the Tailgate / Unloading Refuse
150
Unloading Refuse / Clean and Inspect the Tailgate
151
Lowering the Tailgate
152
Locking the Tailgate
153
End of Day Procedures
155
Section Preview
156
Parking the Unit
157
Preventive Maintenance Chart
159
Body Preventive Maintenance Chart
160
Lubrication Guide
163
Body Lubrication Guide
164
Compressed Natural Gas (CNG) Option
165
Important Safety Information
166
Important Safety Information (Continued)
167
Important Safety Information (Continued)
168
Properties of Natural Gas / Signs of a Fuel Leak
169
CNG Fuel System Functions and Components
170
CNG Fuel System Components (Continued)
171
CNG Fuel System Components (Continued)
172
CNG Fuel System Components (Continued)
173
Fuel System Shut down Procedure
174
CNG Vehicle Operator Emergency Response (Continued)
175
Starting Vehicle / Fueling Procedure
176
Fueling Procedure (Continued)
177
Fueling Procedure (Continued)
178
Fueling Procedure (Continued) / Transfer Fueling (Defueling) Procedures
179
CNG Fuel System Maintenance
180
Maintenance Part Numbers
181
Depressurizing/Re-Pressurizing Procedure
182
Depressurizing/Re-Pressurizing Procedure (Continued)
183
High Pressure Filter
184
Welding and Hot Work Procedures
185
Lifting the Vehicle / Towing the Vehicle
186
CNG Fuel System Inspections
187
Inspection/Preventive Care Schedule / Preparation before Maintenance
188
Daily CNG Fuel System Inspection
189
CNG Fuel System Troubleshooting
190
CNG Fuel System Troubleshooting (Continued)
191
CNG Fuel System Troubleshooting (Continued)
192
CNG Fuel System Troubleshooting (Continued)
193
CNG Fuel System Troubleshooting (Continued)
194
CNG Front of Body / Top of Body Decal Placement
195
Index
207

Dover HEIL POWERTRAK COMMERCIAL Service Manual (132 pages)

HIGH-COMPACTION TAG AXLE REAR LOADER

Brand: Dover | Category: Garbage Disposal | Size: 36 MB

Table of Contents
3
General Information
7
Introduction
8
Service/Parts Assistance
9
Recommended Spare Parts
10
Electronic Parts Catalog (EPC)
11
Hazard Symbols and Definitions
14
Lock-Out/Tag-Out Procedures
18
Storing Refuse in Container
19
Maintenance/Lubrication Information
19
Winch Gear Oil
19
Grease Lubrication Recommendation
19
Oil Lubricant Recommendation
19
Hydraulic Oil Specifications
19
Standard Torque Data for Nuts and Bolts
20
Standard Torque Data for Nuts and Bolts Table
20
Bolt Type Identification Chart
24
Torque for Hydraulic Tubes and Fittings
25
Cold Weather Warmup Procedure
30
Battery Disconnect Switch
30
Proximity Switch Troubleshooting
31
Decals on the Unit
35
Decal Care
35
Hydraulic Symbols
37
Electrical Symbols
39
Hydraulic Pump Control
42
Tandem O.I.G.A.I. Pump
44
Tandem Vane Pump O.I.G.A.I. Hydraulic System Troubleshooting
45
Body and Tailgate
47
Specifications
48
Nomenclature
49
Tailgate Nomenclature
50
Tailgate Valve
51
Alternator "R" Stator Terminal Corrosion Protection
51
Air Supply Kits Pneumatic Diagrams
52
PO Check/Dump Combination and Tailgate Controls Valves
53
Auxilliary Valve Sections
53
Tailgate Support Props
54
Turnbuckle Clamps / Access Cover
55
Welding and Electronic Devices / Electrical Lubricants
56
Maintenance and Adjustment
57
Body Daily Checklist
58
Body Preventive Maintenance Chart
59
Packer/Ejector Cylinders Preventive Maintenance
61
Body Lubrication Guide
62
Cold Weather Warmup Procedure
63
Preparing the Unit to Check the Oil Level
64
Check Oil Level
65
When to Change Oil Filter Element
65
Change Hydraulic Oil Filter
65
Drain and Clean the Hydraulic Oil Tank
66
Purge the Hydraulic System
67
Tailgate Valve Pressure Settings
68
Underbody Valve (Main Relief)
71
Troubleshooting Guide
71
Kick-Out Adjustment (Slide Up)
72
Tailgate Control Lever Alignment
73
Blade Back-Off Relief Adjustment
74
Optional Container Mechanism Adjustment Procedure
74
Slide Shoe Removal
75
Optional Winch Oil Level Check Procedure
75
Cracked Weld Joints
76
Oil Lubrication Recommendation
76
Grease Lubricant Recommendation
76
Tailgate Lubrication
76
Inspect Proximity Switches
76
Clean and Inspect the Tailgate Seal
76
Body Controller Hardware
77
In-Cab Display
78
In-Cab Display
79
Cortex Controller
95
Programmable Controllers
96
Control Fusing
99
Control Area Network
101
Body Controller Software
106
Cortex Controller Documentation for Program 109-0327
106
Schematics
117
Harness, Body Controller, 2020 REL - 263-1869-001
118
Harness, Body, 2020 REL - 263-1869-002
119
Harness, MID Tailgate Light Cluster, 2020 REL - 263-1869-011
120
Harness, Upper Tailgate, 2020 REL - 263-1869-020
121
Harness, Cab Controller Convent Cab Non RP70, 2020 REL - 263-1882-001
122
Harness, Cab Controller Cab over RP170, 2020 REL - 263-1882-002
123
701-8683 - Hydraulic Schematic
124
701-8835 - Hydraulic Schematic
125
Blade (Lower Panel) down and up Flow Charts, 701-8683-003
126
Upper Panel In, Ejector Unloading & Blade (Lower Panel) Backing off Flow Chart, 701-8683-005
127
Reeving Cylinder Raising Container During Blade up & down Flow Charts, 701-8683-007
128
Index
129

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