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DP158L Series
Doosan DP158L Series Manuals
Manuals and User Guides for Doosan DP158L Series. We have
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Doosan DP158L Series manual available for free PDF download: Operation & Maintenance Manual
Doosan DP158L Series Operation & Maintenance Manual (262 pages)
DIESEL GENERATOR ENGINE
Brand:
Doosan
| Category:
Engine
| Size: 29.36 MB
Table of Contents
Table of Contents
4
1 General Introduction
7
General Information
9
Danger, Warning, Caution, and Note
10
General Information
10
General Instructions
10
Precautions in Starting the Engine
11
Cautions for Inspection and Repair
11
General Repair
12
Other Safety Instructions and Environmental Pollution
12
Use of Genuine Parts
13
Engine Maintenance
14
Prevention of Damage and Abrasion
14
Prevention of Pollution
14
Handling of Engine Oil
14
2. Operation and Maintenance
15
2 Operation and Maintenance
15
Starting and Stopping of the Engine
17
Preparing for Start
17
Starting the Engine
17
Running in
17
During Operation
17
Stopping the Engine
18
Break-In Period of the Engine
19
General Information
19
Break-In Period of a New Engine
19
Check Points
19
Cold Start Operation
19
Inspection after Starting the Engine
19
Operation in Winter
21
Cold Start
21
Preventing Coolant from Freezing
21
Preventing over Cooling of the Engine
21
Engine Oil
21
Inspection and Repair of the Engine
22
Checking Engine Parts after Prolonged Operation
22
Inspection and Repair of Turbocharger
22
Intake System
22
Exhaust System
22
Lubrication System
22
3. Performance and Specifications
23
3 Performance and Specifications
23
Engine Specifications and Performance
25
Engine Specifications
25
Gross Engine Output
34
Exterior View Drawing of the Engine
35
Front/Rear(Dp158L)
35
Left/Right(Dp158L)
36
Top(Dp158L)
37
Front/Rear(Dp180L)
38
Left/Right(Dp180L)
39
Top(Dp180L)
40
Front/Rear(Dp222L)
41
Left/Right(Dp222L)
42
Top(Dp222L)
43
Engine Identification Number
44
Engine Code and Manufacturing Number
44
Engine Number Engraving
44
4. Regular Inspection
45
4 Regular Inspection
45
General Information
47
Routine Inspection
47
Regular Inspection Table
48
General Conditions
48
Use of Genuine Parts
49
Cooling System
50
General Information
50
Coolant Standards
50
Capacity of Coolant
50
Checking the Coolant
50
Measurement of Coolant Concentration
51
Discharging the Coolant
51
Charging the Coolant
52
Cleaning the Cooling Circuit
53
Inter Cooler
53
Lubrication System
55
General Information
55
Engine Oil Standards
55
Engine Oil Capacity
56
Checking the Engine Oil
56
Replacement of Engine Oil
57
Replacement of Engine Filter
57
Fuel System
58
General Information
58
Fuel Standards
58
Water Draining from Fuel Filter
59
Replacing Fuel Filter
59
Preventing Fuel Contamination
60
Fuel Injection Pump
60
Cleaning the Fuel Pre-Filter
60
Air Bleeding in the Fuel Circuit
61
Injector Maintenance
61
Fuel Injection Nozzle
61
Removal of Nozzle
62
Installation Nozzle
63
Note for Cleaning Nozzle
63
Checking the Injection Timing
63
Adjusting Injection Timing
64
Intake/Exhaust System
65
General Information
65
Air Filter
65
Disassembly of Air Filter
65
Cleaning of the Air Filter Element
66
Changing the Air Filter Element
67
Turbocharger
67
Routine Check and Serving the Turbocharger
67
Disassembly and Cleaning a Turbocharger
67
Cylinder Block/Head
68
Valve Clearance
68
Adjusting the Valve Clearance
68
Tightening Cylinder Head Bolt
69
Cylinder Compression Pressure
70
Electric System
71
Battery
71
Starter
71
Others/Driving System
72
V-Belt
72
5. about the Engine
75
5 About the Engine
75
Marking System of Units
77
Unit Conversion Methods
77
Tightening Torque
78
Tightening Torque of Main Parts
78
Tightening Torque of General Bolts
80
Tightening Torque of Plug Screw
81
Hollow Screw (4-Hole) Tightening Torque
81
Engine Disassembly
82
Procedure of Disassembling an Engine
82
Engine Assembly
95
Procedure of Assembling Engine
95
6. Cooling System
113
6 Cooling System
113
General Information
115
Specifications
116
Failure Diagnosis
118
Thermostat
119
General Information
119
Check of the Thermostat
119
7. Lubrication System
121
General Information
123
Specifications
124
Failure Diagnosis
126
Lubrication System
123
8. Fuel System
127
General Information
129
High Sulfur Content in Diesel Fuel
129
Water (Moisture) in Diesel Fuel
130
Specifications
130
Failure Diagnosis
132
Fuel Injection Pump
133
General Information
133
Adjustment Fuel Injection Pump
134
9. Intake/Exhaust System
141
General Information
143
Specifications
144
Intake/Exhaust System
143
General Information
145
Construction
145
Function
146
Failure Diagnosis
147
How to Maintain Turbocharger
151
Special Inspection of Turbocharger
152
10. Cylinder Block/Head
155
General Information
157
Specifications
157
10. Cylinder Block/Head
157
Cylinder Block
159
Check of Cylinder Block
159
Measurement of Cylinder Liner
159
Cylinder Head
160
Measurement of Cylinder Liner
160
Assembly of Cylinder Head
160
Check of Cylinder Head
161
Valve
162
General Information
162
Check of Valve
162
Check of Valve Guide
162
Valve Seat
163
Valve Spring
163
Rocker Arm
165
Disassembly Rocker Arm
165
Check of Rocker Arm
165
Assembly Rocker Arm
165
Tappet and Push Rod
166
Tappet Clearance
166
Visual Inspection of Tappet
166
Warpage of Push Rod
166
Camshaft
167
Camshaft End Play
167
Check and Measurement of Camshaft
167
Check of Camshaft
168
11. Electric System
171
General Information
173
Specification
173
Electrical Wiring Diagram
174
Switches and Sensors
175
Temperature Switch
175
Temperature Sensor
175
Pressure Sensor & Switch
175
Magnetic Pick-Up
176
Starter
177
General Information
177
Specification
177
Views
178
Wiring Diagram
179
Resistance
179
Alternator
180
General Information
180
Views
180
Wiring Diagram
181
Specification
181
Performance
181
Abnormally Charging
182
Air Heater
183
12. Others/Driving System
185
General Information
187
12. Others/Driving System
187
Crankshaft
188
Measurement of Crankshaft
188
Measurement of Crankshaft Bearing and Connecting Rod Bearing
189
Piston
191
Disassembly of Piston
191
Assembly of Piston
191
Piston Inspection
191
Piston Ring and Ring Groove
192
Piston Pin
192
Connecting Rod
194
Inspecting the Connecting Rod
194
Others
195
Engine Timing
195
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