DONATONI JET FRAME 625 2.0 Manuals

Manuals and User Guides for DONATONI JET FRAME 625 2.0. We have 1 DONATONI JET FRAME 625 2.0 manual available for free PDF download: Use And Maintenance Manual

DONATONI JET FRAME 625 2.0 Use And Maintenance Manual (106 pages)

Brand: DONATONI | Category: Cutter | Size: 4 MB

Table of Contents
6
Introduction
10
Purpose of the Manual
10
Care of the Manual
10
Responsibilities
10
Graphical Conventions for Safety Symbols
11
Glossary
11
General Information
12
Manufacturer's Identification Data
12
Identification Plate
12
FIG. 1 - Identification Plate
12
Identification Plate Position
13
FIG. 2 - Identification Plate Position
13
Standard Technical Data
14
Z Axis Working Range
15
FIG. 3 - Z Axis Working Range
15
Information on Technical Support
16
Warranty
16
Safety
17
Introduction
17
General Precautions
19
Intended Use
22
Forbidden Use
22
Personal Protective Equipment
23
Danger Area
23
FIG. 4 - Danger Area
23
Workstation
25
Safety Devices
25
FIG. 5 - Safety Devices
25
Electric Lock
26
FIG. 6 - Electric Lock
26
Front Protection Barrier
27
FIG. 7 - Frontal Protection Barrier
27
Emergency Stop Push-Button
28
FIG. 8 - Emergency Stop Push-Button
28
Operating Modes Light Signal
29
FIG. 9 - Operating Modes Light Signal
29
Safety Pictograms
30
FIG. 10 - Safety Pictograms
30
FIG. 11 - Safety Plate of the Electrical Panel
31
FIG. 12 - Plate of General Safety Information
32
Spare Parts of Safety Devices
34
Residual Risks
35
Operation in "Access to the Danger Area" Mode
38
Operation in Work Mode
40
Material Loading/Unloading Operation
43
Instructions for the Slab Support Bench
45
Installation
46
Responsibilities of the Purchaser
46
Transportation and Handling
46
Weight of the Components
47
Jet Frame
47
FIG. 13 - JET FRAME Basic Frame
47
Spin Frame
48
FIG. 14 - SPIN FRAME Basic Frame
48
Inspection on Receipt of the Goods and Their Storage
49
Connection and Commissioning
49
Machine Arrangement
50
FIG. 15 - Machine Arrangement
50
Installation
51
FIG. 16 - Connection to the Electricity Mains
53
FIG. 17 - Connection to the Water and Pneumatic Mains
54
Starting the Machine for the First Time
56
FIG. 18 - Rotation Direction of the Motors (HYDRAULIC PUMP | VACUUM PUMP)
56
FIG. 19 - Main Switch of the Electrical Panel
57
Electric Spindle Run-In
58
Description of the Machine
59
Operating Principle
59
Composition
59
Main Components
61
FIG. 20 - Main Components
61
Bench Extension
62
Fixed Extension
62
FIG. 21 - Fixed Extension
62
Extension that Can be Moved Using an Overhead Crane
63
FIG. 22 - Extension that Can be Moved Using an Overhead Crane
63
Extension that Can be Moved Using a Jack
64
FIG. 23 - Extension that Can be Moved Using a Jack
64
Move System
65
Electric Spindle
65
Environmental Limits
66
Lighting
66
Sound Emissions
66
Disc Drilling - Tool
67
Disc Drilling - Iso40 (Optional Jet Frame 625)
68
Use of the Machine
69
General Indications
69
Using the Machine Safely
69
Role of the Department Manager
70
Operating Limits
71
Working Parameters
72
FIG. 24 - Plate of the Working Parameters
72
Operating Modes
73
Access to the Danger Area" Mode
73
FIG. 25 - Operating Modes Light Signal
73
Work Mode
74
Electric Spindle Pre-Heating
75
Cut Marker Laser Adjustment
75
FIG. 26 - Cut Marker Laser Adjustment
75
Changing the Disc
76
FIG. 27 - Disc Casing Removal
77
FIG. 28 - Disc Removal
77
FIG. 29 - Disc Removal
77
FIG. 30 - Extension Assembly
77
FIG. 31 - Rightward Tool Holder Extension
78
Maintenance
79
Maintenance General Indications
79
Indications for Electrical Maintenance
80
FIG. 32 - Main Switch Lock with Padlock
80
Summary Table of the Maintenance Operations
81
FIG. 33 - Points to be Maintained
82
Routine Maintenance
83
Replacing Tools
83
Maintaining the Electric Spindle
83
Periodic Cleaning
84
Testing the Emergency Stop Circuit
85
Checking the Polycarbonate Protection Barreiers
86
Maintaining the Vacuum Pump
87
Testing the Operation of the Light Signal
88
FIG. 34 - Stack Light
88
Lubrication
89
FIG. 35 - Greasing the MOVE System Linear Guides
90
FIG. 36 - Nozzle for Greasing the Z Axis Lead Screw Bearing
91
FIG. 37 - Nozzles for Greasing the y Axis Bridge Drive Shaft Bearings
92
FIG. 38 - Nozzles of TOOL+ Linear Guides (SIDE SPINDLE)
93
FIG. 39 - Automatic Greasing System
95
FIG. 40 - Nozzles for Greasing the Tilting Bench
96
FIG. 41 - Nozzle for Greasing the Joint of the Control Panel Arm
97
Checking the Pipes and Connections of the Oil Hydraulic System
98
Changing the Oil of the Hydraulic Control Unit
99
FIG. 42 - Bench Hydraulic Control Unit
99
Lubrication Points
100
FIG. 43 - Comparative Table of Lubricant Oils
101
Cleaning the Filters of the Air Vents of the Electrical Panel
102
FIG. 44 - Air Vents in the Electrical Panel
102
Maintaining the Compressed Air Inlet Unit
103
FIG. 45 - Shut-Off Valve of the Pneumatic System
103
Extraordinary Maintenance
104
Replacing the Polycarbonate Protection Barriers
104
Replacing the Pipes of the Oil Hydraulic System
104
Additional Instructions
105
Dismantling
105
Waste Disposal
105
Attached Documents
106

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DONATONI JET FRAME 625 2.0 Use And Maintenance Manual (106 pages)

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