DMN USAL Series Manuals

Manuals and User Guides for DMN USAL Series. We have 1 DMN USAL Series manual available for free PDF download: Installation, Operating And Maintenance Manual

DMN USAL Series Installation, Operating And Maintenance Manual

DMN USAL Series Installation, Operating And Maintenance Manual (232 pages)

Rotary Valves

Brand: DMN | Category: Control Unit | Size: 9 MB

Table of Contents

1 Foreword

3
2 Contents

5
- Terms and Definitions
  10
- Applicable Documents
  11
3 Preface

12
- Intended and Non-Intended Use of the Product
  12
- Changes and Modifications
  12
- Liability
  12
- Warranty
  12
4 Contact Information

13
5 Product Information

14
- General Working Principle Rotary Valve
  14
- Identification
  15
- Standard Executions & Specifications
  21
- Additional & Specifications
  28
  - High Temperature
    29
  - Easy Detachable
    29
  - Dairy
    30
  - Mzc
    30
  - Mzc-I
    31
  - Mzc-II
    31
- Explosion Proof Rotary Valves
  32
  - Atex
    32
  - Ambient Temperatures
    32
  - Ingress Protection (IP Rating)
    32
  - Temperature and Dust
    33
  - ATEX-Approval Equipement (Eq)
    33
    
    Intended Use
    33
    
    Special Conditions (X Conditions)
    34
  - ATEX-Approval Autonomous Protective System (APS)
    35
    
    Intended Use
    35
    
    Special Conditions (X Conditions)
    35
    
    Specification Tables
    36
    
    Measurement Instructions
    39
- Hygienic Rotary Valves
  40
  - Ehedg Ed Class
    40
  - USDA Approved
    41
- Body & End Covers
  43
  - Vent Holes
    43
- Rotors
  44
  - Rotor Options
    44
    
    Blades
    44
    
    Pockets
    45
    
    Rotor End Design
    46
    
    BUP Rotor
    47
    
    Shaft Ends
    47
    
    Daibi Rotor
    48
- Seals
  48
- Drives
  53
  - Chain Drive
    53
  - Direct Drive (Parallel Shaft)
    54
  - Direct Drive (in Line)
    54
- Options
  54
  - Safety Switch
    55
  - Zero Speed Indicator
    55
  - Pressure Regulator
    56
  - Pulsating Air Execution
    56
  - Flowmeter
    57
  - Rotor Interference Detection (RID)
    57
- Accessories
  57
  - Inlet Restrictor
    58
  - Dropout Box
    58
  - Air Vent Box
    59
- Standard, Guidelines and Certification (Optional)
  59
- Atex
  59
- Ehedg
  60
- Ec 1935/2004 I Fda
  60
  - Usda
    60
  - Eac
    61
6 Safety

62
- Safety Rules
  62
- General Safety Instructions
  62
- Warnings & Symbols in this Document
  63
- Warnings & Symbols on the Product
  64
- Risks for Personal Injury
  65
  - Electrocution
    65
  - Trapping Hand
    65
  - Clamping
    65
  - Burns
    66
  - Inhalation of Toxic Substances
    66
  - Hearing Damage
    66
- Safety Provisions
  66
  - Safety Switch (Optional)
    67
  - Safety Switch MZC-II
    67
- Additional Safety Instructions for Use in Potentially Explosive Atmosphere
  68
7 Storage and Transport

69
- On Receipt
  69
- Storage
  69
- Unpacking
  69
- Transport
  69
- Out of Operation
  70
8 Installation & Commissioning

71
9 Operation

94
- First Time Start up
  94
- Cleaning
  94
  - Manual Cleaning
    95
  - Dry Cleaning
    96
  - Disassembly / Assembly
    97
  - Wet Cleaning
    98
- Malfunctioning
  98
- Local Control Boxes
  98
  - Rotor Interference Detection (RID)
    99
    
    LED Indication
    99
  - Service Tool
    100
10 Maintenance

107
- General
  107
- Maintenance Instructions
  108
- Cleaning
  110
- Lubricants
  110
- Spare Parts
  111
- Malfunction
  111
  - Rotary Valve
    111
  - Rotor Interference Detection
    112
- After an Explosion
  113
11 Dismantling, Assembling and Adjusting

115
- Before Dismantling
  115
- AL-Series / BL-Series (Standard Execution)
  116
  - General Assembly & Part List
    116
  - Dismantling
    118
    
    Drive Side
    118
    
    Non-Drive Side
    118
  - Re-Assembly
    119
- GL-Series (Standard Execution)
  120
  - General Assembly & Part List
    120
  - Dismantling
    121
  - Re-Assembly
    121
- AR-Series (Standard Execution)
  122
  - General Assembly & Part List
    122
  - Dismantling
    123
  - Re-Assembly
    123
- AL-Serie / BL-Serie (HT Execution 150°C - 250°C)
  124
  - General Assembly & Part List
    124
  - Dismantling
    125
  - Re-Assembly
    125
  - AL-Series (HT Execution 400°C - 600°C)
    126
  - General Assembly & Part List
    126
  - Dismantling
    127
    
    Non-Drive Side
    127
    
    Drive Side
    128
  - Re-Assembly
    129
    
    Packing Cord
    129
- AL-Series / BL-Series (Easy Detachable)
  130
  - General Assembly & Part List
    130
  - Dismantling (for Internal Cleaning)
    132
    
    Non-Drive Side
    132
  - Re-Assembly (after Cleaning)
    132
  - Dismantling (for Maintenance)
    133
    
    Non-Drive Side
    133
    
    Drive Side
    134
  - Re-Assembly (after Maintenance)
    134
    
    Non-Drive Side
    135
- AL-Series / BL-Series (Dairy)
  136
  - General Assembly & Part List (EHEDG ED CLASS II Certified)
    136
  - General Assembly & Part List (USDA Approved)
    138
  - Dismantling
    139
  - Re-Assembly
    139
- AL-Series / BL-Series (Dairy-WD)
  140
  - General Assembly & Part List (USDA Approved)
    140
  - Dismantling
    141
    
    Non-Drive Side
    141
  - Re-Assembly
    142
- AL-Series / BL-Series (Dairy-EL I)
  143
  - General Assembly & Part List
    143
  - Dismantling
    145
    
    Non-Drive Side
    145
  - Re-Assembly
    146
- AL-Series / BL-Series (MZC)
  147
  - General Assembly & Part List
    147
  - Dismantling
    148
    
    Non Drive Side
    148
  - Re-Assembly
    150
- AL-Series / BL-Series (Dairy-WD-MZC / Dairy-EL I-MZC)
  152
  - General Assembly & Part List
    152
    
    General Assembly Dairy-WD-MZC
    152
  - General Assembly & Part List (Dairy-EL I-MZC)
    154
  - Dismantling
    155
    
    Non Drive Side
    155
  - Re-Assembly
    165
- AL-Series / BL-Series (MZC-I)
  170
  - General Assembly & Part List
    170
  - Inspection and Cleaning
    170
    
    Procedure 1: Basic Cleaning Non-Drive Side
    172
    
    Procedure 2: Thorough Cleaning Non-Drive Side
    176
- AL-Series / BL-Series (MZC-II)
  186
- Drives
  221
  - Chain Drive
    222
    
    Assembly
    223
    
    Dismantling
    223
    
    Assembly
    224
    
    Dismantling
    224
    
    Assembly
    225
    
    Dismantling
    225
  - Direct Drive (in Line) 11.17.3.1 11.17.3.2 11.18 Options
    226
  - Pulsating Air Execution 11.18.5 Dairy Vent Holes 11.19 Accessories
    230
  - Inlet Restrictor / Dropout Box 11.19.2 Air Vent Box
    231

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