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DH Instruments ADCS-601-AF Manuals
Manuals and User Guides for DH Instruments ADCS-601-AF. We have
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DH Instruments ADCS-601-AF manual available for free PDF download: Operation And Maintenance Manual
DH Instruments ADCS-601-AF Operation And Maintenance Manual (174 pages)
Air Data Calibration Standard
Brand:
DH Instruments
| Category:
Test Equipment
| Size: 4.53 MB
Table of Contents
Table of Contents
3
Table of Contents
7
Tables
7
Figures
11
A B O U T T H I S M a N U al
11
Specifications
13
Adcs System General Specifications
13
Pg7601 Piston Gauge Specifications
14
Ambient and Piston-Cylinder Condition Measurements
14
Piston-Cylinder Module
14
Mass Set
15
Fpg8601 General Specifications
15
Ambient and Piston-Cylinder Condition Measurements
15
Pressure Measurement and Control Specifications
15
10 To 380 Kpa, Pg7601 and Ppc3-700K
15
To 15 Kpa, Fpg8601 and Ppc3-100K
16
1 Introduction
13
S y S T E M O V E R V I Ew
17
Adcs-601-Af System
17
Figure 1. ADCS-601-AF Overall, Front View
17
Figure 2 ADCS-601-AF System Pneumatic Schematic
17
Figure 3. ADCS-601-AF Simplified Operational Schematic
17
Figure 4. ADCS-601-AF System Electrical Schematic
17
Figure 5. ADCS-601-AF System Communications Schematic
17
Figure 6. ADCS-601-AF Software, Communications and Control Flow Chart
23
Figure 7. Reference Bench, Top View
24
Reference Bench
24
Control Cabinet
25
Figure 8. Pneumatic Interconnections Box, Bulkhead
25
Figure 9. Control Cabinet, Front and Rear Views
26
Figure 10. Gas Supply Panel
27
Gas Supply Panel
27
Pressure Standards
28
Pg7601 Piston Gauge
28
Figure 11. Piston Gauge Operating Principle
28
Platform
29
Terminal
29
Figure 12. PG7601 Platform Rear Panel
29
Figure 13. PG7000 Terminal Front Panel
29
10 Kpa/Kg Piston-Cylinder Module
30
Figure 14. PG7000 Terminal Rear Panel
30
Figure 15. PG7601 10 Kpa/Kg Piston-Cylinder Module
30
Amh-38 Automated Mass Handler
31
Figure 16. AMH-38 Automated Mass Handler
31
Figure 17. AMH-38 Operating Principle Schematic
32
Amh-38 Mass Set
33
Fpg8601 Force Balanced Piston Gauge
33
Figure 18. AMH-38 Mass Set
33
Figure 19. Force Balanced Piston Gauge Operating Principle
34
Fpg8601 Platform
35
Ppc3 Pressure Controllers
35
Figure 20. FPG8601 Front and Rear Views
35
Figure 21. PPC3 Front Panel
36
Rpm4 A116K Reference Pressure Monitor
37
Figure 22. PPC3 Rear Panel
37
Figure 23. RPM4 Front Panel
38
Figure 24. RPM4 Rear Panel
38
Vacuum Pumps
39
Figure 25. Turbo Pump Local Interface Panel (Local Control Not Used in Regular ADCS-601-AF Operation)
40
I N S T a L L a T I O
41
Unpacking and Inspection
41
Table 1. ADCS-601-AF Packing List
41
Adcs Control Cabinet
42
Adcs Reference Bench and Accessories
42
Table 2. Reference Bench Parts List
42
Table 3. Interconnections Kit Parts List
43
Table 4. ADCS Accessory Kit Parts List
43
Platform and Bell Jar
44
Piston-Cylinder Module (Pc-7100/7600-10,Tc)
44
Table 5. PG7601 Platform Parts List
44
Mass Set (Ms-Amh-38)
45
Table 6. PC-7100/7600-10, TC Piston-Cylinder Module Parts List
45
Table 7. MS-AMH-38 Mass Set Parts List
45
Automated Mass Handler (Amh-38)
46
Fpg8601 Platform, Piston-Cylinder and Accessories
46
Table 8. AHM-38 Automated Mass Handler Parts List
46
Table 9. FPG8601 Platform Parts List
46
Fpg8601 Mass Set (Ms-8601-2)
47
Scroll Vacuum Pumps
47
Turbo Molecular Vacuum Pump
47
System Controller
47
Table 10. MS-8601-2 Mass Set Parts List
47
System Controller Stand
48
Site Requirements
48
Figure 26. Typical Layout of Overall ADCS-601-AF System at Site of Use
49
Setup
50
Position the Reference Bench
50
Install Reference Turbo Vacuum and Roughing Pumps
51
Position the Pg7601 and Fpg8601 Platforms on the Reference Bench
52
Prepare Fpg8601
52
Make Pneumatic Interconnections on the Reference Bench
53
Position Control Cabinet and Make Pneumatic, Communications and Electrical Connections to Reference Bench
54
Connect Pressure Supplies to Control Cabinet
55
Apply Supply Pressures and Check Gas Supply Panel Settings
55
Set up the
56
Prepare the Platform and Install the Piston-Cylinder Module
56
Install the Amh-38 Mass Set
56
Figure 27. Piston-Cylinder Module Installation
56
Install the Amh-38 Mass Handler
57
Install the Reference Vacuum Cdg Assembly
58
Complete Fpg8601 Setup
59
Install the Piston-Cylinder
59
Connect the Manifold and Valve 9
59
Install the Reference Vacuum Cdg Assembly
60
Complete Reference Vacuum Interconnections
61
Install the Utility Vacuum Pump
61
Set up the System Controller (Pc)
61
Power Up, Initialization, Verification
62
Main Power Switches
62
Set or Verify Device Communication Port and Other Settings
62
Communication Ports
62
Pg7601 External Vacuum Gauge Communication
62
Edit and Select Pg7601 Setup File
63
Power up
63
Pg7601
63
Initialization
63
Fpg8601
64
Power up
64
Start up System Controller and Software
64
Verify System Operation
65
Enter Value of Local Gravity
66
Figure 28. Local Gravity and Pressure Medium Fields in ADCS Tools
66
Specify Test Gas Species
67
Additional Precautions to Take before Making Pressure Measurements
67
Shut down and Restart
67
Restart
67
Shut down
68
Short Term Shut down
68
Long Term Shut down
68
O P E R a T I O
69
General Operating Principles
69
System Configuration
69
Ready/Not Ready Indications
69
Overview
69
Ready/Not Ready When Using the Pg7601 Piston Gauge
69
Ready/Not Ready When Using the Fpg8601 Force Balanced Piston Gauge
70
Transition between Standards, Active and Inactive Standard
70
Difference between Requested and Actual Set Pressure
71
Table 11. Valve States
71
Figure 29. ADCS-601-AF Simplified Operational Schematic
71
Asolute and Gauge Measurement Modes
72
Frequently Used Functions
72
Connecting a Device under Test (Dut)
73
Changing Pressure Unit of Measure
73
Changing Measurement Mode (Absolute, Gauge)
74
Setting Pressures
74
Setting Zero Pressure
75
Setting Idle Status
75
Pressure Exercising the Device under Test
75
Setting a Head Correction
76
Stopping Pressure Control, Aborting Function Execution
76
Figure 30. ADCS Tools Pressure Exercise Definition Form
76
Security, User Rights
77
Setting up Users and Managing User Rights
77
Table 12. User Rights User Access Areas
77
Changing Active User
78
Pressure Leak Test
78
Local Operation, Adcs Tools
79
Overview
79
Figure 31. ADCS Tools Pressure Leak Test Results Form
79
Figure 32. ADCS-601-AF Software, Communications and Control Flow Chart
80
Figure 33. ADCS-601-AF Program Window
80
Main Menu
81
Table 13. ADCS Tools Main Menu and Sub-Menus Summary
81
Adcs Main Toolbars
82
Table 14. ADCS Main Toolbar Buttons
82
Figure 34. ADCS Main Toolbar
82
Figure 36. ADCS Run Screen
83
Adcs Status Bar
86
Adcs Run Screen
86
Figure 35. ADCS Status Bar
86
Adcs Run Screen Control Panel
87
Table 15. ADCS Run Screen Control Panel Features
87
Adcs System Display
88
Table 16. ADCS System Display Symbols
89
Adcs Run Screen Toolbar
90
Table 17. ADCS Run Screen Toolbar
90
Figure 37. ADCS System Display
90
Other Device Run Screens
91
Pg7601 Pressure Standard
91
Figure 38. PG7601 Run Screen
91
Fpg8601 Pressure Standard
92
Ppc3 (Fpg's Pressure Controller)
92
Figure 39. FPG8601 Run Screen
92
Rpm4 Reference Pressure Monitor
93
Figure 40. PPC3 Run Screen
93
Figure 41. RPM4 Run Screen
93
Automated Testing
94
Setting up to Run Automated Tests
94
Setting up Device under Test (Dut)
94
Setting up Test Definitions
96
Setting up Support Devices
97
Test Options (Data Options)
97
Running Automated Tests
98
Running a Manual Test
99
Running a Test Definition
99
Test Run Screens
100
Data Plot Run Screen
101
Data Grid Run Screen
101
Figure 42. Data Plot Run Screen
101
Dut/Reference Comparison Run Screen
102
Figure 43. Data Grid Run Screen
102
Figure 44. Dut/Reference Comparison Run Screen
102
Test Data
103
Report Editor
103
Running a Model 3682 Air Data Calibrator
104
Running a Validation (Calibration)
104
Running a Standardization
109
6 General Maintenance and Adjustments
117
Summary
117
Table 18. Mechanical Maintenance Procedures
117
Fpg8601, Check Bubbler and Add Water if Necessary
118
Figure 45. FPG8601 Bubbler and Filter
118
Fpg8601, Remove Clean and Reinstall the Piston-Cylinder
119
Overview
119
Figure 46. FPG8601 Piston-Cylinder Assembly in Mounting Post
120
Removing the Piston-Cylinder from the Mounting Post
121
Figure 47. Removing the FPG8601 Mounting Post
122
Figure 48. Removing the FPG8601 Piston-Cylinder
122
Removing the Piston from the Cylinder
123
Cleaning the Piston and Cylinder
124
Putting the Piston into the Cylinder
125
Figure 49. Alignment of the FPG8601 Piston in the Cylinder
125
Installing the Piston-Cylinder in the Mounting Post
126
Restoring Piston-Cylinder Lubrication and Mobility
127
Overview
127
Piston Centering and Lubricating Methods
127
Disassemble Platform and Remove Mounting Post Prt
129
Table 19. PG7601 Mounting Post Wire Colors, Description and Location
129
Remove and Reinstall the Automated Mass Handler and Mass Set
130
The Mass Handler (Amh)
130
Figure 50. AMH Installation on PG7000 Platform
131
The Mass Set
133
Remove, Clean and Reinstall the Piston-Cylinder Module
134
Removing the Piston-Cylinder Module
134
Figure 51. AMH Mass Set
134
Installing the Piston-Cylinder Module
135
Figure 52. PG7601 Piston-Cylinder Module Installation
135
Disassembling the Module and Cleaning the Piston-Cylinder Assembly
136
Overview
136
Disassembling and Reassembling the Module
136
Figure 53. 10 Kpa/Kg Gas Piston-Cylinder Module, Expanded View
137
Figure 54. 10 Kpa/Kg Piston Insertion Tool
138
Figure 55. 10 Kpa/Kg Gas Piston-Cylinder Module Sleeve Nut Tool
138
Lubricating the Piston-Cylinder Module
139
Cleaning the Piston-Cylinder
140
Figure 56. 10 Kpa/Kg Piston-Cylinder Module Lubrication Chart
140
Piston Position Detection Adjustment
142
Replace Piston Rotation Drive Belts
143
Adjust Internal Vacuum Gauge
143
Figure 57. PG7601 Piston Stroke and Zones
143
Fpg8601, Adjust Ppc3 Pressure Controllers
144
Control Cabinet, Interrupting Pressure Supply to the Test Gas Supply Port
145
Control Cabinet, Drain Drive Air Traps
145
Control Cabinet, Check Gas Supply Panel Settings
145
Table 20. Gas Supply Panel Pressure Settings
145
7 Maintenance of Traceability and Recalibration
147
Principles of Adcs-601-Af Traceability Maintenance
147
Local Metrology Maintenance between Recalibrations
147
Overview
147
Fpg8601, Zero and Adjust Span of Load Cell
148
Automatically Initiated Load Cell Zero and Span Adjustment
148
Table 21. Metrological Maintenance Procedures
148
Operator Initiated Load Cell Zero and Span Adjustment
149
Fpg8601, Validate with
149
Overview
149
Figure 58. ADCS Tools FPG Run Screen
149
Running Validation
150
Figure 59. ADCS Tools FPG Validation Setup Form
152
Figure 60. ADCS Tools FPG Validation Results Form
152
Viewing Fpg Validation Data
153
Fpg8601, Check On-Board P, T, H Measurements
153
Fpg8601, Validate Load Cell Linearity
153
Overview
153
Table 22. FPG8601 P, T, H Limits
153
Linearity Verification Procedure
154
Evaluating Linearity Verification Data
154
Fpg8601 and Pg7601, Zero Reference Vacuum Cdgs
155
Adjust On-Board P, T, H Sensors
158
Figure 61. ADCS Tools CDG Zero System Display
158
Recalibration
159
Overview
159
Table 23. Recalibration Requirements
159
Figure 62. PG7601 Ambient Sensors Adjust Form
159
Calibration of Piston-Cylinder Module
160
Preparing for Calibration
160
Updating Piston-Cylinder Calibration Information
160
Pg7601, Calibration of Mass Set
161
Preparing for Calibration
161
Figure 63. ADCS Tools PG7601 Piston-Cylinder Calibration Form
161
Updating Mass Set Calibration Information
162
Calibration of Piston-Cylinder Module Temperature Sensor
163
Overview
163
Figure 64. ADCS Tools PG7601 AMH-38 Mass Set Calibration Form
163
Procedure
164
Calculating and Updating Piston-Cylinder Temperature Sensor Information
164
Pg7601, Calibration of Reference Vacuum Cdg
166
Overview
166
Removing the Cdg Assembly
166
Figure 65. ADCS Tools PG7601 Piston-Cylinder Calibration Form
166
8 Troubleshooting
169
Overview
169
Table 24. Troubleshooting Checklist
169
A P P E N D I
171
9. Appendix Conversion of Numerical Values
171
Pressure
171
Table 25. Pressure Unit of Measure Conversions
171
Glossary
172
Warranty Statement
173
Table 26. DHI Authorized Service Providers
173
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