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Dettson Chinook C90-M-V Manuals
Manuals and User Guides for Dettson Chinook C90-M-V. We have
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Dettson Chinook C90-M-V manuals available for free PDF download: Installation Manual And Owner's Manual
Dettson Chinook C90-M-V Installation Manual And Owner's Manual (76 pages)
High efficiency modulating and multiposition condensing gas furnace
Brand:
Dettson
| Category:
Furnace
| Size: 1 MB
Table of Contents
Table of Contents
2
1 Safety Regulation
7
Safety Labeling and Warning Signs
7
Important Information
7
Detection Systems
7
2 Introduction
9
Codes and Standards
9
1- Safety
9
2- General Installation
9
Figure 1 Freeze Protection and Return Air Temp
9
3- Combustion and Air Ventilation
10
4- Duct Systems
10
5- Acoustical Lining and Fibrous Glass Duct
10
6- Gas Piping and Pipe Pressure Testing
10
7- Electrical Connections
10
Electrostatic Discharge
10
Location
10
1- General
10
Table 1 Minimum Clearance to Combustible Material for All Units
10
Table 2 Furnished Parts List
10
2- Location Relative to Cooling Equipment
11
Figure 2: Installation in a Garage
11
Figure 3 Dimensional Drawing
12
3 Alizé Cooling Unit
13
Thermostat Using Alizé System
13
Position of the Interface Board
13
Wires Connections with Interface Board
13
Figure 4 Interface Card Position
13
Figure 5 Interface Board Wires Connection
13
4 Installation
14
Upflow Orientation
14
Right Side Condensate Drain Trap Connection
14
Figure 6 Drain Trap
14
Figure 7 Left Side Condensate Drain Connection
14
Figure 8 Right Side Condensate Drain Connection
14
2- Left Side Condensate Drain Trap Connection
15
Down Flow Orientation
15
Down Flow Condensate Drain Trap Connection
15
Figure 9 Unused Stub on Drain Trap
16
Figure 10 Condensate Box
16
2- Downflow Venting Drainage
17
Multiposition Pressure Switch Connection Downflow
17
Horizontal Right Orientation
17
1- Horizontal Right Condensate Drain Connection
17
2- Horizontal Right Vent Drainage
17
Multiposition Pressure Switch Connection Horizontal
17
Horizontal Left Orientation
17
1- Horizontal Left Condensate Drain Connection
17
Figure 11 down Flow Orientation
17
2- Multiposition Pressure Switch Connection Horizontal
18
Figure 12 Condensate Pressure Switch
18
Figure 13 Unused Stub in the Horizontal Right Position
19
Figure 14 Horizonal Right Drain Connection of the Condensation Box
19
Figure 15 Horizontal Right Drain Trap Position
20
Figure 16 Pressure Switch Assembly
20
Figure 17 Horizontal Left Condensate Drain Connection (1)
21
Figure 18 Horizontal Left Condensate Drain Connection (2)
21
5 Duct Installation
22
General Requirements
22
Smart Duct System
22
Return Air Connections
22
1- Bottom Return Air Inlet
22
2- Side Return Air Inlet
22
Filter Arrangement
22
Supply Air Ducts
22
1- Duct Work Acoustical Treatment
22
6 Gas Piping
22
Gas Valve and Propane Conversion Kit
23
Gas Pipe Grommet
23
7 Electrical Connections
23
Wiring
23
Figure 19 Typical Gas Pipe Arrangement
23
Table 3 Maximum Capacity of Pipe in Ft³ of Gas/Hr
23
Table 4 Inlet Gas Pressure
23
Wiring
24
Thermostats
24
Alternate Power Supply
24
Table 5 Electrical Data
24
Table 6 Thermostat Choice Vs System
24
Figure 20 Wiring Diagram
25
8 Venting and Combustion Air Piping
26
Introduction
26
1- Direct Vent (2 Pipe Applications)
26
2- Non Direct Vent (1 Pipe) Applications
26
Special Venting Requirements for Installations in Canada
26
General
26
Connecting to Furnace
26
1- Combustion Air Piping
27
2- Exhaust Vent Piping
27
Materials
27
Size of the Vent and Combustion Air Pipes
27
Figure 21 Vent Coupling and Adapter with Gasket
27
Figure 22 Direct Venting
29
Figure 23 Other than Direct Vent Clearance
30
Combustion Air and Vent Piping Insulation Guidelines
31
Table 7 Maximum Equivalent Vent Length (Ft.)
31
Table 8 Deduction for Fitting
31
Table 9 Approved Combustion Air and Vent Pipe, Fitting
31
Installing the Vent Termination
32
1- Concentric Vent
32
2- Two Pipe Termination
32
3- Sidewall Termination
32
9 Start Up, Adjustment and Safety Check
33
To Start the Furnace
33
Lighting Instructions
33
Unit Operation Hazard
33
Setup Switches
33
Table 10 Dipswitch S1 - Air Flow Adjustment - Dip Switch Setting
34
Table 11 Dipswitch S3 - Cooling Airflow Select for Non-Communicating Condenser
35
Table 12 Dipswitch S3 - Cooling/Heat Pump Airflow Adjustment for Non-Communicating System
35
Table 13 Dipswitch S4 - Heat Rise - Test Mode
35
Table 14 Dipswitch S5 - Dehumidification and 1St Stage
35
Fault Code Reset
36
Diagnostic Features
36
Normal Operation Codes
36
Sequence of Operation
36
1- Heating Cycle Initiation
36
Heating Cycle Response
36
Table 15 Dipswitch S3 and S5 - Setting Cooling Airflow
36
Demand
36
3- Setting Input Rate
37
10 Thermostat
37
Non-Communicating Modulating Thermostats
37
24 VAC Thermostat (TSTAT) INPUT (J4 & J6)
37
Figure 24 Wiring Diagram for Modulating Heat (no Dual Fuel) (Non-Communicating)
37
Fuse (F1)
38
120 VAC Terminals
38
Induced Draft Motor (Inducer) Control Output (E8)
38
Electronic Air Cleaner (E.A.C.) Output (E-103)
38
Stepper Gas Valve Control
38
Pin Mate-V-Lok Connector (J1)
38
Communicating ECM Motor Communications (Control) Connection (E114)
38
Figure 25 15-Pin Connector; J1 with Pin Designations
38
Communications L.e.D.'s (Light Emitting Diodes)
39
Memory Card
39
Replacing the Furnace Control
40
Dipswitch
40
1- S1 - Heat Air Flow Adjustment
40
2- S3-1 and S3-2 - Cooling Airflow Select
40
3- S3-3 and S3-4 - Cooling and Heat Pump Air Flow Adjustment
40
4- S4 - Heat Rise Adjust
40
5- S5 - Cooling
41
11 User's Information Manual
41
Operating Your Furnace
41
Lighting Instructions
41
Shutting down the Furnace
42
To Turn off Gas to the Furnace
42
Maintenance of Your Furnace
42
Combustion and Ventilation Air
42
Figure 26 Control Switch Modulating Valve
42
Return Air
43
Filter Location
43
1- Cleaning/Replacing the Filter
43
Lubrication
43
Burner Flame
43
Condensate Collection and Disposal System
43
Rollout Switch
43
Safety Interlock Switch
43
Repair Parts
43
Dual Seven Segment Display
43
1- Clearing Diagnostic Fault Codes from the Buffer
44
Active Fault Codes
44
Cooling
44
Table 16 Normal Operation Codes/Messages
44
Table 17 Fault Code
44
Table 18 D1 - no Shared Data
45
Table 19 D4 - Memory Card
46
Table 20 D5 - Card Hardware Conflict
46
Table 21 D6 - Blower Horsepower Conflict
47
Table 22 D7 - Blower Manufacturer Conflict
47
Table 23 D8 - Old Shared Data
48
Table 24 H - no V
49
Table 25 10 - Ignition 1 Hour Retry
49
Table 26 11 - Failed Ignition
50
Table 27 12 - Low Flame Sense
51
Table 28 13 - Flame Lost
52
Table 29 16 - Igniter Fail
53
Table 30 14 - Unexpected Flame
53
Table 31 22 - Main Limit Open
54
Table 32 26 - Line Neutral Reverse
54
Table 33 33 - MRLC (Manually Reset Limit Control)
55
Table 34 44 - LPC (Low Pressure Control (Switch)) Closed
56
Table 35 46 - LPC (Low Pressure Control (Switch)) Open
57
Table 36 55 - HPC (High Pressure Control (Switch))
58
Table 37 57 - HPC (High Pressure Control (Switch))
59
Table 38 60 - Blower Fault - Running
60
Table 39 61 - Blower Fault - Not Running
60
Table 40 66 - Blower Overspeed
61
Table 41 68 - no Blower Communication
61
Table 42 71 - no Inducer Communications
62
Table 43 77 - no Gas Valve Feedback
62
Table 44 93 - Control Fault
63
Figure 28 Exploded View - Modulating
64
Table 45 Part List - Modulating - ECM 3.0
66
Table 46 Heating CFM C15-M-V
68
Table 47 Cooling CFM Demand C15-M-V and C15-M-S
68
Table 48 Heating CFM C15-M-S
69
Table 49 Heating CFM C30-M-V
69
Table 50 Cooling CFM Demand for C30-M-V and C30-M-S
69
Table 51 Heating CFM for C30-M-S
70
Table 52 Heating CFM for C45-M-V
70
Table 53 Cooling CFM Demand for C45-M-V and C45-M-S
70
Table 54 Heating CFM for C45-M-S
71
Table 55 CFM in Heating for C60-M-V
71
Table 56 Cooling CFM Demand for C60-M-V
71
Table 57 Heating CFM for C75-M-V
72
Table 58 Cooling CFM Demand for C75-M-V
72
Table 59 Heating CFM for C105-M-V
72
Table 60 Cooling CFM Demand for C105-M-V
73
Table 61 Heating CFM for C120-M-V
73
Table 62 Cooling CFM Demand for C120-M-V
73
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Dettson Chinook C90-M-V Installation Manual And Owner's Manual (65 pages)
High efficiency modulating and multiposition condensing gas furnace
Brand:
Dettson
| Category:
Furnace
| Size: 3 MB
Table of Contents
Table of Contents
2
1 Safety Regulation
6
Safety Labeling and Warning Signs
6
Important Information
6
Detection Systems
6
2 Introduction
8
Codes and Standards
9
1- Safety
9
2- General Installation
9
3- Combustion and Air Ventilation
9
4- Duct Systems
9
5- Acoustical Lining and Fibrous Glass Duct
9
6- Gas Piping and Pipe Pressure Testing
9
7- Electrical Connections
9
Electrostatic Discharge
9
Location
9
2- Location Relative to Cooling Equipment
10
3 Combustion Air and Ventilation
10
Introduction
10
1- Direct Vent (2 Pipe Applications)
10
Figure 2 Installation in a Garage
10
Figure 3 Prohibited Installation
10
Table 1 Minimum Clearance to Combustible Material for All Units
10
Table 2 Loose Parts List
10
2- Non Direct Vent (1 Pipe) Applications
11
3- Ventilated Combustion Air Applications
11
Connecting to Furnace
11
Figure 4 Dimensional Drawing
11
1- Combustion Air Piping
12
2- Exhaust Vent Piping
12
Figure 5 Vent Coupling and Adapter with Gaskets
12
Figure 6 Vent Termination
12
4 Installation
13
Upflow Orientation
13
Figure 7 Drain Trap
13
Figure 8 Left Side Condensate Drain Connection
13
Figure 9 Right Side Condensate Drain Connection
13
1- Right Side Condensate Drain Connection
14
2- Left Side Condensate Drain Connection
14
Down Flow Orientation
14
1- down Flow Condensate Drain Connection
14
2- Downflow Venting Drainage
14
3- Condensate Box Pressure Switch
14
Horizontal Right Orientation
14
Horizontal Right Condensate Drain Connection
14
Figure 10 down Flow Orientation
14
Figure 11 Condensate Pressure Switch
14
Horizontal Right Vent Drainage
15
Condensate Box Pressure Switch
15
Horizontal Left Orientation
15
Horizontal Left Condensate Drain Connection
15
Figure 12 Horizontal Right Drain Trap Position
15
Figure 13 Horizontal Right Condensate Tubing
15
Figure 14 Pressure Switch Assembly
15
2- Condensate Box Pressure Switch
16
5 Duct Installation
16
Return Air Connections
16
1- Bottom Return Air Inlet
16
2- Side Return Air Inlet
16
Filter Arrangement
16
Supply Air Ducts
16
General Requirements
16
Figure 15 Horizontal Left Condensate Drain Connection
16
Figure 16 Return Air Base
16
Duct Work Acoustical Treatment
17
6 Gas Piping
17
Table 3 Maximum Air Flow Capacity and Blower
17
Table 4 Maximum Capacity of Pipe in Ft³ of Gas/Hr
17
Gas Pipe Grommet
18
7 Electrical Connections
18
Wiring
18
Figure 17 Typical Gas Pipe Arrangement
18
Table 5 Gas Pressure
18
Table 6 Electrical Data
18
Wiring
19
Thermostats
19
Alternate Power Supply
19
Figure 18 Wiring Diagram
20
8 Venting
21
Special Venting Requirements for Installations in Canada
21
General
21
Materials
21
Direct Vent - 2 Pipes System
21
Size of the Vent and Combustion Air Pipes
21
Figure 19 Direct Venting
22
Figure 20 Multiventing
22
Combustion Air and Vent Piping Insulation Guidelines
23
Table 7 Maximum Equivalent Vent Length (Ft.)
23
Table 8 Deduction for Fitting
23
Table 9 Approved Combustion Air and Vent Pipe, Fitting and Cement Materials (U.S.A. Installation) - (in Canada All Vent Material S Shall Comply to ULC S636)
23
Installing the Vent Termination
24
1- Concentric Vent
24
2- Two Pipe Termination
24
3- Sidewall Termination
24
9 Start Up, Adjustment and Safety Check
24
To Start the Furnace
25
Lighting Instructions
25
Unit Operation Hazard
25
Setup Switches
25
Figure 21 Dip Switch Setting - S1
26
Figure 22 Dip Switch Setting - S3
26
Fault Code Reset
27
Diagnostic Features
27
Sequence of Operation
27
1- Heating Cycle Initiation
27
Figure 23 Dip Switch Setting - S4
27
Figure 24 Dip Switch - S5
27
2- Heating Cycle Response
28
3- Setting Input Rate
28
10 Thermostat
28
Non-Communicating Modulating Thermostats
28
Figure 25 Wiring Diagram for Modulating Heat (no Dual Fuel) (Non-Communicating)
28
24 VAC Thermostat (TSTAT) INPUT (J4 & J6)
29
Fuse (F1)
29
120 VAC Terminals
29
Induced Draft Motor (Inducer) Control Output (E8)
29
Electronic Air Cleaner (E.A.C.) Output (E-103)
29
Stepper Gas Valve Control
29
Figure 26 Fully Modulating - Typical Dual Fuel Application - Single Stage Heat Pump (Non-Communicating)
29
Pin Mate-V-Lok Connector (J1)
30
Communicating ECM Motor Communications (Control) Connection (E114)
30
Communications L.e.D.'s (Light Emitting Diodes)
30
Memory Card
30
Figure 27 15-Pin Connector; J1 with Pin Designations
30
Dipswitch
32
1- S1 - Heat Air Flow Adjustment
32
2- S3-1 and S3-2 - Cooling Airflow Select
32
3- S3-3 and S3-4 - Cooling and Heat Pump Air Flow Adjustment
32
4- S4 - Heat Rise Adjust
32
Table 10 S4-2 and S4-3 Mode Selection Setting
32
5- S5 - Cooling
33
11 User's Information Manual
33
Table 11 Cooling Airflow Selections for Non-Communicating Condensers
33
Operating Your Furnace
34
Lighting Instructions
34
Shutting down the Furnace
34
To Turn off Gas to the Furnace
34
Maintenance of Your Furnace
34
Figure 28 Control Switch Modulating Valve
34
Combustion and Ventilation Air
35
Return Air
35
Filter Location
35
1- Cleaning/Replacing the Filter
35
Lubrication
35
Burner Flame
35
Condensate Collection and Disposal System
35
Rollout Switch
35
Safety Interlock Switch
35
Figure 29 Typical Flame Appearance
35
Repair Parts
36
Dual Seven Segment Display
36
Fault Code Buffer
36
1- Clearing Diagnostic Fault Codes from the Buffer
36
Active Fault Codes
36
Table 12 Normal Operation Codes/Messages
36
Table 13 Fault Code
36
Data
37
FAULT CODE 1 - D1 no Shared Data
37
FAULT CODE 2 -D3 Airflow Mismatch
37
FAULT CODE 3 - D4 Memory Card
38
FAULT CODE 4 - D5 Card Hardware Conflict
38
FAULT CODE 5 - D6 Blower Horsepower Conflict
39
FAULT CODE 6 - D7 Blower Manufacturer Conflict
39
FAULT CODE 7 - D8 Old Shared Data
40
FAULT CODE 8 - H Gas Heat on - no V
41
FAULT CODE 9 - 10 Ignition 1 Hour Retry
42
FAULT CODE 10 - 11 Failed Ignition
43
FAULT CODE 11- 12 Low Flame Sense
44
FAULT CODE 12- 13 Flame Lost
45
FAULT CODE 13 - 16 Igniter Fail
46
FAULT CODE 14 - 14 Unexpected Flame
46
FAULT CODE 15 - 22 Main Limit Open
47
FAULT CODE 16 - 26 Line Neutral Reverse
47
FAULT CODE 17 - 33 MRLC (Manually Reset Limit Control) OPEN
48
FAULT CODE 18 - 44 LPC (Low Pressure Control (Switch)) Closed
49
FAULT CODE 19 - 46 LPC (Low Pressure Control (Switch)) Open
50
FAULT CODE 20- 55 HPC (High Pressure Control (Switch)) CLOSED
51
FAULT CODE 21 - 57 HPC (High Pressure Control (Switch)) OPEN
52
FAULT CODE 22 - 60 Blower Fault - Running
53
FAULT CODE 23 - 61 Blower Fault - Not Running
53
FAULT CODE 24 - 66 Blower Overspeed
54
FAULT CODE 25 - 68 no Blower Communication
54
FAULT CODE 26 - 71 no Inducer Communications
55
FAULT CODE 27 - 77 no Gas Valve Feedback
55
FAULT CODE 28 - 93 Control Fault
56
Figure 30 Exploded View - Modulating
57
Table 14 Part List - Modulating - ECM 3.0
59
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