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Delta VFD004E23A User Manual

Delta VFD004E23A User Manual (436 pages)

Sensorless Vector Control Compact Drive

Brand: Delta | Category: Media Converter | Size: 9.54 MB

Table of Contents

Table of Contents
4
Chapter 1 Introduction

8
- Receiving and Inspection
  9
  - Nameplate Information
    9
  - Model Explanation
    9
  - Series Number Explanation
    10
  - Drive Frames and Appearances
    10
  - Internal Structure
    12
  - RFI Jumper Location
    12
  - Remove Instructions
    15
  - Remove Keypad
    15
  - Remove RST Terminal Cover
    15
  - Remove UVW Terminal Cover
    15
  - Remove Cooling Fan
    16
  - Remove Extension Card
    17
- Preparation for Installation and Wiring
  18
- Dimensions
  24
  - Installation & Wiring
    30
  - General Wiring Information
    30
Chapter 2 Installation and Wiring

30
Chapter 3 Keypad and Start up

52
- Operation Method
  53
- Trial Run
  54
Chapter 4 Parameters

56
- Summary of Parameter Settings
  57
  - User Parameters
    57
  - Basic Parameters
    59
  - Operation Method Parameters
    62
  - Output Function Parameters
    65
  - Input Function Parameters
    68
  - Multi-Step Speeds Parameters
    72
  - Protection Parameters
    74
  - Motor Parameters
    77
  - Special Parameters
    80
  - Communication Parameters
    82
  - PID Control Parameters
    84
  - Parameters for Extension Card
    86
  - Analog Input/Output Parameters for Extension Card
    89
  - PG Function Parameters for Extension Card
    92
- Parameter Settings for Applications
  93
  - Speed Search
    93
  - DC Brake before Running
    93
  - Energy Saving
    93
  - Overheat Warning
    94
  - Two-Wire/Three-Wire
    94
  - Operation Command
    94
  - Frequency Hold
    94
  - Auto Restart after Fault
    95
  - Emergency Stop by DC Brake
    95
  - Over-Torque Setting
    95
  - Upper/Lower Limit Frequency
    95
  - Carrier Frequency Setting
    96
  - Keep Running When Frequency Command Is Lost
    96
  - Output Signal During Running
    96
  - Output Signal in Zero Speed
    96
  - Output Signal for Base Block
    97
  - Overheat Warning for Heat Sink
    97
  - Multi-Function Analog Output
    97
- Description of Parameter Settings
  98
  - Parameter Reset
    99
  - Start-Up Display Selection
    99
  - Content of Multi-Function Display
    100
  - User Defined Coefficient K
    101
  - Power Board Software Version
    101
  - Control Board Software Version
    101
  - Password Input
    101
  - Password Set
    102
  - Control Method
    103
  - 50Hz Base Voltage Selection
    103
  - Maximum Output Frequency (Fmax)
    104
  - Maximum Voltage Frequency (Fbase) (Motor 0)
    104
  - Maximum Output Voltage (Vmax) (Motor 0)
    105
  - MID-Point Frequency (Fmid) (Motor 0)
    105
  - MID-Point Voltage (VMID) (Motor 0)
    105
  - Minimum Output Frequency (Fmin) (Motor 0)
    106
  - Minimum Output Voltage (Vmin) (Motor 0)
    106
  - Output Frequency Upper Limit
    107
  - Output Frequency Lower Limit
    107
  - Accel/Decel Time Unit
    109
  - Jog Frequency
    110
  - Auto-Acceleration / Deceleration
    110
  - Acceleration S-Curve
    111
  - Deceleration S-Curve
    111
  - Maximum Voltage Frequency (Fbase) (Motor 1)
    113
  - Maximum Output Voltage (Vmax) (Motor 1)
    113
  - Minimum Output Voltage (Vmin) (Motor 3)
    115
  - Source of First Master Frequency Command
    116
  - Source of Second Master Frequency Command
    116
  - Source of First Operation Command
    116
  - Combination of the First and Second Master Frequency Command
    117
  - Stop Method
    117
  - PWM Carrier Frequency Selections
    119
  - Motor Direction Control
    120
  - The Source of Power-On Command and Running Command Modifies the Operating Control of the VFD
    120
  - Loss of ACI Signal (4-20Ma)
    122
  - Up/Down Mode
    122
  - Accel/Decel Rate of Change of UP/DOWN Operation with Constant Speed
    124
  - Keypad Frequency Command
    124
  - Communication Frequency Command
    124
  - The Selections for Saving Keypad or Communication Frequency Command
    124
  - Initial Frequency Selection (for Keypad & RS485/USB)
    125
  - Initial Frequency Set Point (for Keypad & RS485/USB)
    125
  - Display the Master Freq Command Source
    125
  - Display the Operation Command Source
    127
  - Selection for Carrier Modulation
    128
  - Selection of Zero Speed Control Mode
    130
  - Multi-Function Output Terminal MO1
    131
  - Desired Frequency 2 Attained
    133
  - Analog Output Signal (AFM)
    133
  - Analog Output Gain
    134
  - Terminal Count Value
    134
  - Preliminary Count Value
    134
  - EF Active When Terminal Count Value Attained
    135
  - Fan Control
    135
  - The Digital Output Used by PLC (NOT for VFD*E*C Models)
    136
  - The Analog Output Used by PLC (NOT for VFD*E*C Models)
    137
  - Brake Release Frequency
    137
  - Brake Engage Frequency
    137
  - Display the Status of Multi-Function Output Terminals
    139
  - Keypad Potentiometer Bias Polarity
    140
  - Keypad Potentiometer Negative Bias, Reverse Motion Enable/Disable
    140
  - Use of Negative Bias in Noisy Environment
    142
  - ACI Terminal Mode Selection: ACI/ AVI2 Analog Signal
    144
  - Maximum AVI2 Frequency (Percentage of Pr.1-00)
    144
  - Multi-Function Input Terminal (MI1, MI2) 2-Wire/ 3-Wire Operation Control Modes
    145
  - Multi-Step Speed
    152
  - Multi-Function Input Contact Selection
    153
  - Digital Terminal Input Debouncing Time
    154
  - The Digital Input Used by PLC (NOT for VFD*E*C Models)
    154
  - The Analog Input Used by PLC (NOT for VFD*E*C Models)
    156
  - Display the Status of Multi-Function Input Terminal
    156
  - Internal/External Multi-Function Input Terminals Selection
    158
  - Internal Terminal Status
    159
  - ACI Filter Time
    160
  - Over-Voltage Stall Prevention
    163
  - Over-Current Stall Prevention During Acceleration
    164
  - Over-Current Stall Prevention During Operation
    164
  - Over-Torque Detection Mode (OL2)
    165
  - Over-Torque Detection Level (OL2)
    166
  - Over-Torque Detection Time (OL2)
    166
  - Electronic Thermal Overload Relay Selection (OL1)
    166
  - Electronic Thermal Characteristic
    167
  - Action for Detected Output Phase Loss (OPHL)
    169
  - Deceleration Time of Output Phase Loss
    169
  - Detected Current Bandwidth
    170
  - Detected DC Brake Time of Output Phase Loss
    170
  - Motor Rated Current (Motor 0)
    171
  - Motor No-Load Current (Motor 0)
    171
  - Torque Compensation (Motor 0)
    171
  - Slip Compensation (Used Without PG) (Motor 0)
    172
  - Motor Parameters Auto Tuning
    172
  - Motor Line-To-Line Resistance R1 (Motor 0)
    173
  - Motor Rated Slip (Motor 0)
    173
  - Slip Compensation Limit
    173
  - Torque Compensation Time Constant
    174
  - Slip Compensation Time Constant
    174
  - Accumulative Motor Operation Time (Min.)
    174
  - Motor PTC Overheat Protection
    174
  - Motor PTC Overheat Warning Level
    176
  - Motor PTC Overheat Reset Delta Level
    176
  - Treatment of the Motor PTC Overheat
    176
  - Input Debouncing Time of the PTC Protection
    176
  - DC Brake Current Level
    179
  - DC Brake Time During Start-Up
    179
  - DC Brake Time During Stopping
    179
  - Start-Point for DC Brake
    179
  - Momentary Power Loss Operation Selection
    180
  - Maximum Allowable Power Loss Time
    180
  - Base Block Speed Search
    181
  - Baseblock Time for Speed Search (BB)
    182
  - Current Limit for Speed Search
    182
  - Auto Reset Time at Restart after Fault
    183
  - Automatic Energy-Saving
    184
  - Automatic Voltage Regulation (AVR)
    184
  - Software Brake Level
    185
  - Compensation Coefficient for Motor Instability
    185
  - OOB Average Sampling Angle
    185
  - DEB Function
    186
  - DEB Return Time
    186
  - Speed Search During Start-Up
    188
  - Speed Search Frequency During Start-Up
    188
  - Output Voltage Limit
    189
  - Special Bit Control Parameter
    189
  - Communication Address
    190
  - Transmission Speed
    190
  - Transmission Fault Treatment
    190
  - Time-Out Detection
    191
  - Communication Protocol
    191
  - Address (Communication Address)
    194
  - Address List
    200
  - Communication Program of PC
    204
  - Response Delay Time
    204
  - Transmission Speed for USB Card
    205
  - Communication Protocol for USB Card
    205
  - Transmission Fault Treatment for USB Card
    205
  - Time-Out Detection for USB Card
    206
  - COM Port for PLC Communication (NOT for VFD*E*C Models)
    206
  - PID Control
    207
  - PID Set Point Selection
    210
  - Input Terminal for PID Feedback
    210
  - Source of PID Set Point
    210
  - Proportional Gain (P)
    210
  - Integral Time
    211
  - Differential Control
    211
  - Upper Bound for Integral Control
    211
  - Primary Delay Filter Time
    212
  - PID Output Frequency Limit
    212
  - PID Feedback Signal Detection Time
    212
  - Treatment of the Erroneous Feedback Signals (for PID Feedback Fault)
    213
  - Gain over the PID Detection Value
    213
  - PID Offset Level
    213
  - Detection Time of PID Offset
    213
  - Minimum PID Output Frequency Selection
    214
  - Sleep/Wake up Detection Time
    214
  - Sleep Frequency
    214
  - Wakeup Frequency
    214
  - Multi-Function Input/Output Parameters for Extension Card
    217
  - AI1 Function Selection
    218
  - AI1 Analog Signal Mode
    218
  - AI2 Function Selection
    219
  - AI2 Analog Signal Mode
    219
  - AO1 Terminal Analog Signal Mode
    221
  - AO1 Analog Output Signal
    221
  - AO1 Analog Output Gain
    221
  - Ao2Terminal Analog Signal Mode
    222
  - AO2 Analog Output Signal
    222
  - AO2 Analog Output Gain
    222
  - AUI Analog Input Selection
    222
  - AUI Bias Polarity
    223
  - AUI Negative Bias, Reverse Motion Enable/Disable
    223
  - AUI Analog Input Delay
    223
  - PG Input
    224
  - PG Pulse Range
    225
  - Motor Pole Number (Motor 0)
    225
  - Integral Gain
    226
  - Speed Control Output Frequency Limit
    226
  - Speed Feedback Display Filter
    226
  - Speed Feedback Filter
    226
  - Time for Feedback Signal Fault
    227
  - Treatment of the Feedback Signal Fault
    227
  - Source of the High-Speed Counter (NOT for VFD*E*C Models)
    228
- Different Parameters for VFD*E*C Models
  229
- Over Current (OC)
  241
Chapter 5 Troubleshooting

241
- Ground Fault
  242
- Over Voltage (OV)
  242
- Low Voltage (Lv)
  243
  - Over Heat (OH1)
    244
  - Overload
    244
  - Keypad Display Is Abnormal
    245
  - Phase Loss (PHL)
    245
  - Motor Cannot Run
    246
  - Motor Speed Cannot be Changed
    247
  - Motor Stalls During Acceleration
    248
  - The Motor Does Not Run as Expected
    248
  - Electromagnetic/Induction Noise
    249
  - Environmental Condition
    249
  - Affecting Other Machines
    250
    
    High Harmonics at Power Side
    250
    
    Motor Temperature Rises
    250
    
    Common Problems and Solutions
    251
    
    Fault & Warning Code Information and Maintenance
    251
    
    Fault Code Information
    251
    
    Warning Code Information
    255
    
    Reset Fault Codes and Warning Codes
    257
Chapter 6 Fault Code Information and Maintenance

257
- Maintenance and Inspections
  257
  - Daily Inspection
    257
  - Periodic Inspection
    257
  - Periodical Maintenance
    258
  - Ambient Environment
    258
  - Voltage
    258
  - Terminals and Wiring of Main Circuit
    260
  - DC Capacity of Main Circuit
    260
  - Resistor of Main Circuit
    260
  - Transformer and Reactor of Main Circuit
    261
  - Magnetic Contactor and Relay of Main Circuit
    261
  - Printed Circuit Board and Connector of Main Circuit
    261
  - Cooling Fan of Cooling System
    262
  - Ventilation Channel of Cooling System
    262
  - Specifications
    263
Appendix A Specifications

264
- Accessories
  266
- B.1 All Brake Resistors & Brake Units Used in AC Motor Drives
  266
- Dimensions and Weights for Brake Resistors
  269
- Brake Resistors
  269
- Specifications for Brake Unit
  270
- Dimensions for Brake Unit
  270
- DIN Rail Installation
  271
Appendix B Accessories

272
- B.2 No-Fuse Circuit Breaker Chart
  272
- AC Input & Output Reactor Recommended Value
  273
- B.3 AC Reactor
  273
  - Applications
    274
  - Connected in Input Circuit
    274
  - Correct Wiring
    274
  - Zero Phase Reactor (RF220X00A)
    276
- B.4 Remote Controller RC-01
  277
  - Description of the Digital Keypad VFD-PU06
    278
  - Explanation of Display Message
    278
- B.5 Pu06
  278
  - Operation Flow Chart
    279
  - VFD-PU06 Operation Flow Chart
    279
  - PU06 Dimensions
    280
  - Description of the VFD-E Series KPE-LE02 Digital Keypad
    281
- B.6 Kpe-Le02
  281
  - Keypad Dimensions
    282
  - Digital Keypad Installation
    282
  - How to Operate the Digital Keypad
    283
  - Reference Table for the 7-Segment LED Display of the Digital Keypad
    284
  - Relay Card
    285
- B.7 Extension Card
  285
  - Digital I/O Card
    288
  - Analog I/O Card
    289
  - Multi-Function Input Terminal MI1~MI6-COM Card
    291
  - Communication Card
    292
  - Speed Feedback Card
    293
  - Devicenet Communication Module (CME-DN01)
    294
  - Panel Appearance and Dimensions
    294
  - Wiring and Settings
    294
- B.8 Fieldbus Modules
  294
  - Mounting Method
    295
  - Power Supply
    295
  - Leds Display
    295
  - Profibus Communication Module (CME-PD01)
    296
  - Panel Appearance
    296
  - PROFIBUS Address
    297
  - CME-COP01 (Canopen)
    298
  - Product Profile
    298
  - Components
    299
  - LED Indicator Explanation & Troubleshooting
    300
  - Mke-Hub01
    301
  - Ifd6500
    302
  - Application & Dimension
    302
  - Rj-45
    302
  - Preparations before Driver Installation
    302
  - Specifications
    302
  - Driver Installation
    304
  - LED Display
    305
  - Mke-Dra
    306
- B.9 DIN Rail
  306
  - Mke-Drb
    307
  - Mke-Ep
    307
- B.10 EMI Filter
  308
- The Length of Motor Cable
  309
- B.11 Fan Kit
  311
- Descriptions of Digital Keypad
  312
- B.12 KPC-CC01 Keypad
  312
  - Descriptions of Keypad Functions
    313
  - Descriptions of LED Functions
    314
  - Function of Digital Keypad KPC-CC01
    315
  - Display Icon
    315
  - Display Item
    316
  - Detail Parameter
    316
  - Copy Parameter
    316
  - Keypad Lock
    317
  - Fault Record
    317
  - Display Setup
    318
  - Time Setup
    318
  - Language Setup
    319
  - Start-Up Page Setup
    319
  - Main Page
    319
  - PC Link
    320
  - Other Display
    320
  - Optional Accessory: RJ45 Extension Lead for Digital Keypad
    320
  - How to Select the Right AC Motor Drive
    321
Appendix C How to Select the Rights AC Motor Drive

322
- C.1 Capacity Formulas
  322
  - When It Is Running Continuously
    323
  - Symbol Explanation
    323
  - Parameter Settings Note
    324
- C.2 General Precaution
  324
- Standard Motor
  325
- C.3 How to Choose a Suitable Motor
  325
  - Power Transmission Mechanism
    326
  - Motor Torque
    327
  - How to Use PLC Function
    328
  - Ladder Diagram Editor – Wplsoft
    328
Appendix D How to Use PLC Function

328
- D.1 PLC Overview
  328
- The Steps for PLC Execution
  329
- D.2 Start-Up
  329
  - Device Reference Table
    330
  - Wplsoft Installation
    331
  - Program Writing
    331
  - Program Monitor
    339
  - The Limit of PLC
    339
  - Program Scan Chart of the PLC Ladder Diagram
    341
- D.3 Ladder Diagram
  341
  - The Structure and Explanation of Ladder Diagram
    343
  - The Edition of PLC Ladder Diagram
    345
  - The Explanation of Command Order
    346
  - The Example for Designing Basic Program
    349
  - The Latching Circuit for Priority of Stop
    349
  - The Latching Circuit for Priority of Start
    349
  - The Latching Circuit of SET and RST Commands
    349
  - Condition Control
    350
  - Interlock Control
    350
  - Sequential Control
    351
  - Oscillating Circuit
    351
  - Blinking Circuit
    352
  - Triggered Circuit
    352
  - Delay Circuit
    352
  - Output Delay Circuit
    353
  - Extend Timer Circuit
    353
  - Summary of DVP-PLC Device Number
    354
- D.4 PLC Devices
  354
  - Devices Functions
    356
  - The Function of Input/Output Contacts
    356
  - The Function of Output Contact y
    356
  - Value, Constant [K] / [H]
    357
  - Binary Number (BIN)
    357
  - Octal Number (OCT)
    357
  - The Function of Auxiliary Relay
    358
  - The Function of Timer
    358
  - Decimal Number (DEC)
    358
  - BCD (Binary Code Decimal, BCD)
    358
  - The Features and Functions of Counter
    359
  - Register Types
    360
  - 32-Bit High-Speed Up/Down Counter C235
    360
  - Special Auxiliary Relays
    361
  - Special Registers
    363
  - Communication Addresses for Devices (Only for PLC2 Mode)
    365
  - Function Code (Only for PLC2 Mode)
    365
  - Basic Commands
    366
  - Output Commands
    366
  - Timer and Counters
    366
- D.5 Commands
  366
  - Main Control Commands
    367
  - Rising-Edge/Falling-Edge Detection Commands of Contact
    367
  - Rising-Edge/Falling-Edge Output Commands
    367
  - End Command
    367
  - Explanation for the Commands
    368
  - Description of the Application Commands
    382
  - Zone Compare
    384
  - Move
    385
  - Block Move
    385
  - Addition
    387
  - Subtraction
    388
  - Multiplication
    389
  - Division
    390
  - Increment
    391
  - Rotate to the Right
    392
  - Rotate to the Left
    393
  - Special Application Commands for the AC Motor Drive
    394
  - Read the AC Motor Drive’s Parameters
    396
  - Write the AC Motor Drive’s Parameters
    397
  - PID Control for the AC Motor Drive
    398
  - Speed Control of the AC Motor Drive
    399
- D.6 Fault Code
  400
  - Canopen Function
    401
  - Canopen Protocol
    402
Appendix E Canopen Function

402
- E.1 Overview
  402
  - RJ-45 Pin Definition
    403
  - Pre-Defined Connection Set
    404
  - Canopen Communication Protocol
    405
  - NMT (Network Management Object)
    405
  - SDO (Service Data Object)
    407
  - PDO (Process Data Object)
    408
  - EMCY (Emergency Object)
    410
  - Select Control Mode
    421
  - Control Mode Use DS402 Standard
    421
- E.2 Canopen Communication Interface Description
  421
  - Suggestions and Fault Corrections for Standard AC Motor Drives
    425
  - Drives F.1 Maintenance and Inspections
    426
Appendix F Suggestions and Fault Corrections for Standard AC Motor

430
- F.2 Greasy Dirt Problem
  430
- F.3 Fiber Dust Problem
  431
- F.4 Erosion Problem
  432
- F.5 Industrial Dust Problem
  433
- F.6 Wiring and Installation Problem
  434
- F.7 Multi-Function Input/Output Terminals Problem
  435

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