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CO200-A3
DANA CO200-A3 Manuals
Manuals and User Guides for DANA CO200-A3. We have
1
DANA CO200-A3 manual available for free PDF download: Installation Manual
DANA CO200-A3 Installation Manual (42 pages)
Motor Control Unit
Brand:
DANA
| Category:
Control Unit
| Size: 1 MB
Table of Contents
Table of Contents
3
1 Introduction
7
Purpose
7
Scope
7
What's New
7
1.4 Comparison between CO200-A1 and A3
7
Disclaimer
8
Safety Instructions
8
Format and Location of Safety Warnings in this Guide
8
Definitions, Acronyms and Abbreviations
9
References
9
Table 1 Related Document References
9
Table 2 Recommended Transport and Storage Conditions
10
2 Transport and Storage Conditions
10
3 Receiving and Unpacking the MCU
11
Safety Warnings Related to Handling Dana TM4 Products
11
Inspecting and Moving the MCU
11
4 Installing the MCU in the Vehicle
12
Planning to Install the MCU
12
Respecting CSC and MKC Markings on Interface Drawings
12
Preventing Damage to the MCU
12
Correctly Positioning the MCU
13
Protecting the Casing from External Loads
13
Respecting the Physical Integrity of the MCU
13
Using Separate Brackets to Support MCU and Motor
13
Figure 1 Position of Vent on Base of MCU Casing
14
Figure 3 Parallel Cooling System
16
Figure 4 Serial Cooling System
16
Figure 5 Coolant Inlet/Outlet Locations on the MCU
17
Electrical Installation
18
Safety Instructions Related to Electrical Installation
18
General Information for Installing and Handling Cables/Harnesses
19
Grounding the System
20
Suggested Installation Sequence
20
Coolant Inlet/Outlet Specifications
17
Coolant Specifications
17
Figure 2 Mounting Points - External View of Top and Base of the MCU
14
Securing the MCU
14
Installing the Cooling System
15
Safety Warnings Related to Handling the Cooling Agent
15
Parallel Configuration
16
Serial Configuration
16
Figure 6 Grounding Point - MCU - Hole Location
21
Table 3 Grounding Strap Installation
21
Figure 7 Phase Cable Identification
22
Phase Cables
22
Motor Sensor Interface Harness
23
Table 4 6- Phase Cable Installation Mappings
23
Table 5 Motor Sensor Connector Pinout Mapping from TM4 MCU A3 to TM4 Motors
24
Figure 8 Connector Head Identification
24
Figure 9 Motor Sensor Interface Location - Base of the MCU
25
Connecting the VMU Interface Harness
26
Figure 10 VMU/ECU Interface Location - Underside of the MCU
26
Table 8 High-Voltage Battery Short-Circuit Technical Data
31
Table 9 High-Voltage Battery - Pre-Charge Circuit Specifications
31
Figure 13 MCU High-Voltage Impedance Sensor Circuit
32
Table 10 High-Voltage Battery - Cable Specifications
32
Figure 15 Auxiliary Battery - Fuse Block Diagram
35
Table 11 Auxiliary Battery - Steady State and Inrush Currents
35
Table 12 Auxiliary Battery - Fuse Specifications
35
4.5.10 CAN Interface
36
Figure 16 INV-HP2HV_0206-XX (A3): CAN Bus Termination
36
Figure 17 INV-HP2HV_0206-18 / INV-HP2HV_0206-20: CAN Bus Termination
36
4.6 Software Installation
37
CAN Protocol and TM4 ODIN
37
Selecting Communication Protocol Type
37
Table 13 TM4 ODIN CAN Default Configuration Values
37
Table 14 CAN MCU Interface (CAN 1) Base Ranges
38
Table 15 CAN MCU Interface (CAN 2) Base Ranges
38
Figure 18 Device Communication Configuration - CO200-A3 (CAN1)
40
Embedded Software Packages
41
Table 16 Embedded Software Package Files
41
Customizing System Parameters
42
Figure 14 High-Voltage Battery - Cable Connector Location
34
Connecting the Auxiliary Battery to the MCU
35
Table 6 VMU/ECU Interface Harness - Plug Pinout Specifications
27
Figure 11 VMU Interface Harness - Plug Pinout - 1-776228-1 - Black Coding
27
Figure 12 Suggested HVIL Safety Circuit
28
Table 7 HVIL - Absolute Maximum Rating
29
Connecting the High-Voltage Battery
30
5 Customer Service
42
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