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Puritan Bennett 700 Series
Covidien Puritan Bennett 700 Series Manuals
Manuals and User Guides for Covidien Puritan Bennett 700 Series. We have
1
Covidien Puritan Bennett 700 Series manual available for free PDF download: Service Manual
Covidien Puritan Bennett 700 Series Service Manual (439 pages)
Ventilator Systems
Brand:
Covidien
| Category:
Medical Equipment
| Size: 73 MB
Table of Contents
Table of Contents
11
Table of Contents
20
1 General Information
25
How to Use this Manual
25
Safety
25
General Description
26
Configuration Information
28
Accessories
28
Specifications
28
Manufacturer's Declaration
33
Tools, Equipment, and Service Materials
39
Periodic Maintenance
42
Service Kits
43
Controls and Indicators
43
Ventilator Settings
46
Patient Data
51
Ventilator Status
54
Location of Ventilator Serial Number
55
Determining Software Revision
55
Service Philosophy
55
Reference Documentation
56
2 Theory of Operation
57
Overview of Ventilator Operation
57
Pneumatic System
59
Gas Inlet System Overview
63
Gas Inlet System Components
66
System Operation
68
Component Descriptions
70
Piston/Cylinder System
70
Operational Description of Piston/Cylinder System
72
Component Descriptions
77
Inspiration Manifold System
77
Operational Description
78
Patient System
81
Component Descriptions
84
Exhalation System
84
Operational Description
87
Component Descriptions
88
PEEP/CPAP System
88
System Operation
88
Electrical System
91
Power Assembly
95
Power Input Section
97
Battery Backup (BBU) PCB
99
Power Supply
99
Power Supply Fan
101
Internal Battery
102
External Battery
103
Pressure Solenoid PCB
104
Backup Alarm Driver
107
Controller PCB
107
User Interface (UI)
111
Figure 2-44. Rotary Encoder with Knob
114
Miscellaneous Electronic Parts
115
Piezo Alarm
115
Speaker
115
Figure 2-47. Speaker, Piezo Alarm, Air Flow Thermistor Assembly, and Air Intake Filter Switch
116
Figure 2-48. Main Fan with Cover, Filter, and Guard
116
Main Fan
116
Air Flow Thermistor Assembly
117
Figure 2-49. Air Flow Thermistor Assembly
117
Figure 2-50. Air Flow Thermistor Assembly Installed on Air Intake Manifold
117
Air Intake Filter Switch
118
Communications Option
118
Motor Control and Drive
118
Figure 2-51. Air Intake Filter Switch
118
Breath Delivery
119
Figure 2-52. Motor Control and Drive
119
Figure 2-53. Breath Cycle for a VCV Breath Without PEEP
120
Figure 2-54. Breath Cycle for a PCV Breath
121
Figure 2-55. Piston Initialization
122
Piston Initialization
122
Breath Triggering
123
Figure 2-56. Pneumatic Diagram of Breath Triggering
124
Figure 2-57. Breath Triggering and Breath Delivery Parameters
125
Gas Delivery to the Patient
125
Figure 2-58. Pneumatic Diagram of Gas Delivery
126
Exhalation
127
Exhalation and Piston Retraction
127
Piston Retraction
127
Mandatory Breathing with Delivered Volumes Less than 250 Ml
128
Figure 2-59. Pneumatic Diagram of Exhalation and Piston Retraction
129
Figure 2-60. Exhalation and Piston Retraction Parameters
130
Figure 2-61. Air and Oxygen Flow During Retraction
131
Power Source Switchover
133
Figure 2-63. Power Source Switchover
134
Emergency Modes
135
Occlusion Cycling Mode
135
How the Ventilator Responds to a VENT INOP Condition
136
How to Clear the VENT INOP Condition
136
Ventilator Inoperative
136
When the VENT INOP Condition Is Triggered
136
Safety Valve Open (SVO)
137
Figure 2-64. Safety Valve Open Pneumatic Diagram
138
3 Self-Tests
139
Introduction
139
Power-On Self-Test (POST)
140
Running POST
140
Structure of POST
140
How the Ventilator Responds to a POST Error
141
Short Self-Test (SST)
144
Extended Self-Test (EST)
144
When to Run
144
Hardware Requirements
145
Running EST
145
Troubleshooting
153
Ongoing Checks
159
4 Service and Utility Functions
161
Introduction
161
Accessing the Service or Utilities Functions
161
Navigating the Service and Utilities Menus
162
Summary of Functions
162
Figure 4-1. Navigating the Service and Utilities Menus
163
About the Test and Alert Logs and EST Test Results
164
Service Functions
164
Sensor Data
164
Diagnostics/Calib
168
EST (Extended Self-Test)
168
Enable Serial Port
169
Run Tests
170
Figure 4-2. Oxygen Regulator Pressure Transducer Calibration Setup
172
Figure 4-3. PEEP Pump Calibration Setup
174
Figure 4-4. P E P Cyl Gain Equalization Setup
175
Figure 4-5. Adjusting Oxygen Regulator Pressure
179
Clear Alert Log: Erasing the Alert Log
180
Clear Test Log: Erasing the Test Log
180
Update Constants: Manually Inputting Calibration Constants into NVRAM
180
Reset Service Data
181
Review Constants: Viewing Calibration Constants in NVRAM
181
Figure 4-6. Test and Alert Log Format
183
Review Alert Log: Reading the Alert Log
183
Test Data: Reading the Test Log or EST Test Results
183
Review EST Tests: Reading Pass/Fail Status of EST Tests
184
Review Test Log: Reading the Test Log
184
Utilities Functions
184
Date and Time Format
184
Pressure Format
184
5 Performance Verification
187
When to Run
187
Tools, Test Equipment, and Service Materials
188
Preliminary Ventilator Cleaning and Inspection
189
Preliminary Ventilator Setup
190
Preliminary Pneumatic Test Equipment Setup
190
Performance Verification Procedures
190
Electrical Safety Test and Power-On Self-Test (POST) (Test 1)
191
Battery Test (Test 3)
192
External/Internal Battery Test
192
Rotary Encoder Test (Test 2)
192
Backup Alarm Test
193
Internal Battery Test
193
Supply Voltage Test (Test 4)
194
Gas Volume Accuracy, Breath Timing, and PEEP System Test (Test 5), Using the PTS 2000 and Breathlab Software
195
Extended Self-Test (EST) (Test 6)
198
Oxygen Accuracy Test (Test 7) Using the PTS 2000
199
High Pressure Alarm Test (Test 8) Using the PTS 2000
201
Safety Valve Test (Test 9)
202
Troubleshooting
203
6 Diagnostic Codes
207
How to Use this Chapter
207
About Software Errors
208
About Ventilator Status (13000 Series) Codes
208
List of Codes
208
Error Code 1101
208
Error Code 06027
209
Error Code 09169
210
7 Alarm Messages
247
Alarm Classifications
247
Responding to Alarms
248
8 Service and Repair
259
Introduction
259
General Repair Safety
259
How to Use this Chapter
259
General Repair Guidelines
260
Adhesive Use
261
Electrical Cables and Pneumatic Tubing
261
Repair-Related Cleaning
261
Electrostatic Discharge Control
262
General Information
262
Procedures and Precautions
262
Post-Repair
263
Repainting and Touch-Up
263
Replacement Part Ordering
263
Patient System and Accessories
263
Cart Assembly
264
Installing Ventilator Cart Appearance Kit
264
Removing/Installing Ventilator From/To Cart
264
Figure 8-1. Removing Ventilator Attachment Screws from Cart
265
Figure 8-2. Removing Ventilator from Cart
265
Figure 8-3. Removing Oxygen Cylinder Brackets
266
Removing/Installing Oxygen Cylinder Brackets
266
Figure 8-4. Removing Collector Vial and Fisher & Paykel™* Humidifier Support Brackets
267
Fisher & Paykel™* Humidifier Support Bracket
267
Hudson RCI™* Humidifier Support Bracket Assembly
267
Removing/Installing Basket
267
Removing/Installing Collector Vial Support Bracket
267
Removing/Installing Cylinder Covers
267
Removing/Installing Humidifier Support Bracket
267
Figure 8-5. Removing Hudson RCI™* Humidifier Bracket Assembly
268
Figure 8-6. Removing Basket
268
Figure 8-7. Removing External Battery Cover
269
Removing/Installing External Battery and Cover
269
Shelf Mount
270
Figure 8-8. Removing Collector Vial and Humidifier Support Brackets from Shelf Mount
270
Removing/Installing Ventilator From/To Shelf Mount
270
Figure 8-9. Removing Shelf Mount from Ventilator
271
Removing/Installing Collector Vial Support Bracket
271
Removing/Installing Humidifier Support Bracket
271
User Interface (UI) Assembly (Lid)
272
Opening and Propping Lid
272
Removing/Installing Lid
272
Figure 8-11. Propping the Lid
273
Knob and Rotary Encoder
274
UI Display PCB
275
Figure 8-13. Removing LCD Panel
276
LCD Panel (Message Window)
276
Figure 8-14. Spacers on Keyboard Assembly
277
Keyboard Assembly
277
Ventilator Head Cabinet Assembly
278
Figure 8-15. Oxygen Adapter Assemblies Disassembled
278
Oxygen Adapter Assembly
278
Figure 8-16. Options Panel Plate
279
Options Panel Plate
279
Communications Option
280
Figure 8-17. 700 Series Communications Option Panel
280
Figure 8-18. Removing Communications Option Assembly
281
Remote Alarm Harness and Connector
281
Figure 8-19. Disassembling Communications Option Assembly
282
Nebulizer Harness and Connector
282
Nurse Call (Central Station) Harness and Connector
282
Communications Option PCB Assembly
283
Figure 8-20. Removing Harnesses/Connectors from Communications Option Assembly
283
Serial (RS-232) Port Hardware
283
Communications Option Plate Assembly
284
Communications Option Ribbon Cable
284
Figure 8-21. Removing the Communications Option PCB Assembly from the Option Plate
284
Air Intake Cover and Filter
285
Figure 8-22. Inspiration Access Panel
285
Air Flow Thermistor Assembly
286
Figure 8-23. Air Flow Thermistor Assembly Installed
286
Oxygen Fitting, Inspiration Access Panel, and Air Intake Manifold Assembly
286
Figure 8-24. Inspiration Access Panel Removed
287
Air Intake Filter Switch
288
Figure 8-25. Air Intake Manifold Assembly Disassembled
288
Figure 8-26. Flex Arm Mounting Block
289
Flex Arm Mounting Block
289
Removing/Installing Cabinet Assembly
289
Oxygen Regulator, Oxygen Solenoid, Mixing Manifold, and Cylinder Inlet Check Valve
290
Removing Oxygen Regulator, Oxygen Solenoid, Mixing Manifold, and Cylinder Inlet Check Valve
290
Figure 8-27. Removing Oxygen Regulator/Oxygen Solenoid Assembly
291
Figure 8-28. Separating the Oxygen Solenoid Assembly from the Oxygen Regulator
291
Figure 8-29. Cylinder Check Valves
292
Installing Oxygen Regulator, Oxygen Solenoid Assembly, Mixing Manifold, and Cylinder Inlet Check Valve
293
Oxygen Regulator Pressure Transducer
293
Inspiration Manifold Assembly
294
Figure 8-30. Oxygen Regulator Pressure Transducer
294
Oxygen Sensor
294
Figure 8-31. Inspiration Manifold Assembly
295
Figure 8-32. Oxygen Sensor with and Without Adapter
295
Inspiration Manifold Thermistor
296
Removing/Installing Inspiration Manifold Assembly
296
Safety Valve Assembly
296
Exhalation Assembly
297
Exhalation Assembly Cover
297
Figure 8-33. Removing Inspiration Manifold Assembly
297
Exhalation Heater and Thermistor Assemblies
298
Figure 8-34. Exhalation Assembly Cover
298
Removing Exhalation Heater and Thermistor Assemblies
298
Figure 8-35. Exhalation Assembly Installed
299
Figure 8-36. Exhalation Heater and Thermistor Assemblies
299
Exhalation Assembly
300
Figure 8-37. Threading Thermistor through Flow Sensor Heater Clip
300
Installing Exhalation Heater and Thermistor Assemblies
300
Exhalation Check Valve
301
Figure 8-38. Exhalation Assembly, Speaker, and Piezo Alarm Mounting
301
Exhalation Flow Sensor Assembly
302
Exhalation Valve
302
Figure 8-39. Exhalation Check Valve in Position
302
Cable Management Bar, Pcbs, Speaker, and Piezo Alarm
303
Figure 8-40. Cable Management Bar, Pcbs, Speaker, and Piezo Alarm
303
Speaker
303
Piezo Alarm
304
Pressure Solenoid PCB and Controller PCB
304
Removing/Installing Pressure Solenoid PCB
304
Determine PSOL PCB Revision
305
Removing/Installing Backup Alarm PCB
305
Testing
306
Figure 8-41. Pressure Solenoid PCB Tube Connectors
307
Removing/Installing Controller PCB
307
Removing/Installing Software Eproms
308
Figure 8-42. Controller PCB Component Locations
309
Removing/Installing NVRAM
309
Updating NVRAM Data
310
Figure 8-43. Removing and Installing Eproms
311
Cable Management Bar
312
Cylinder and Exhalation Pressure Transducer Autozero Solenoids
312
PEEP Pump and Reservoir
313
PEEP Pump
313
PEEP Reservoir and Filter
313
Exhalation Solenoid
314
Figure 8-44. PEEP Pump and Reservoir
314
Piston/Cylinder and Motor/Encoder Assemblies
315
Figure 8-45. Piston/Cylinder Assembly Installed
315
Optoswitches
315
Removing/Installing Piston/Cylinder and Motor/Encoder Assemblies
316
Figure 8-46. Greasing Rack
317
Greasing Rack
317
Figure 8-47. Gear Mesh Procedure: Pushing Rack to End Stop at Delivered End
318
Meshing Motor Pinion Gear with Rack
318
Figure 8-48. Gear Mesh Procedure: Positioning Motor Encoder
319
Figure 8-49. Gear Mesh Procedure: Fasteners Installed but Not Locked
319
Figure 8-50. Gear Mesh Procedure: Tightening Screws to Slightly Compress Spring Washers
320
Figure 8-51. Gear Mesh Procedure: Pushing Rack from End to End
321
Ventilator Rear Components
322
Internal Battery
322
Main Fan and Filter
322
Figure 8-52. Ventilator Rear Components
323
Power Assembly
324
Power Cord
324
Removing Power Assembly
324
Figure 8-53. Power Assembly Pulled out
325
Figure 8-54. Line Filter, Circuit Breaker, and Power Switch Connections
325
Line Filter
325
Circuit Breaker
326
Figure 8-55. Power Supply Input Terminal Connections
326
Power Switch
326
External Battery Harness
327
Figure 8-56. External Battery Connector
327
Figure 8-57. Power Supply Output Terminal Connections
328
Figure 8-58. Power Supply
328
Power Supply
328
Figure 8-59. Power Assembly Removed
329
Figure 8-60. Power Supply Baffle
330
Figure 8-61. BBU PCB and Power Supply Fan
331
Power Supply Fan
331
BBU PCB and Heatsink Bars
332
Figure 8-62. Heatsink Bars and Conductive Strips on BBU PCB
332
Fuses
333
Harnesses and Wiring
333
Figure 8-63. BBU PCB Attaching Hardware
333
Main Ventilator Head Harness
333
Figure 8-64. Main Ventilator Head Harness Installed
334
Figure 8-65. Main Ventilator Head Harness Connections
334
9 Parts List
335
How to Use this Parts List
335
Series Ventilator System Patient System and Accessories Parts List
336
Figure 9-1. 700 Series Ventilator System (on Older Style Cart)
338
Oxygen Hose Assemblies
339
Figure 9-2. Oxygen Hose Assemblies
339
Flex Arm Assembly
340
Figure 9-3. Flex Arm Assembly
340
Ventilator Major Assemblies
341
Figure 9-4. Ventilator Major Assemblies
342
Cart Assembly
343
Figure 9-5. Cart Assembly (Sheet 1 of 3)
346
Shelf Mounting Kit
349
Figure 9-6. Shelf Mounting Kit
350
User Interface (UI) Assembly
351
Figure 9-7. User Interface (UI) Assembly
353
Ventilator Head Assembly
354
Figure 9-8. Ventilator Head Assembly (Sheet 1 of 2)
358
Oxygen Hose Adapters
361
Figure 9-9. Oxygen Hose Adapters
361
Label Kit
362
Inspiration Manifold Assembly
364
Figure 9-11. Inspiration Manifold Assembly
365
Oxygen Regulator and Oxygen Solenoid Assembly
366
Figure 9-12. Oxygen Regulator and Oxygen Solenoid Assembly
367
Exhalation Assembly
368
Figure 9-13. Exhalation Assembly
369
Cable Management Bar, Pcbs, Speaker, and Piezo Alarm
371
Figure 9-14. Cable Management Bar, Pcbs, Speaker, and Piezo Alarm
373
Figure 9-15. Controller PCB Component Locations
374
Figure 9-16. Pressure Solenoid PCB Component Locations
374
PEEP Pump and Reservoir
375
Figure 9-17. PEEP Pump and Reservoir
376
Piston/Cylinder and Motor/Encoder Assemblies
377
Figure 9-18. Piston/Cylinder and Motor/Encoder Assemblies (Sheet 1 of 2)
378
Ventilator Rear Components
380
Figure 9-19. Ventilator Rear Components
381
Power Assembly
382
Figure 9-20. Power Assembly (Sheet 1 of 2)
385
Figure 9-21. BBU PCB Component Locations
387
Power Cords
388
Tubing
390
Harnesses and Wiring
392
Figure 9-24. Wiring Diagram (Sheet 1 of 2)
393
15,000-Hour Preventive Maintenance Kit
395
Figure 9-25. 15,000-Hour Preventive Maintenance Kit
395
30,000-Hour Preventive Maintenance Kit
396
Figure 9-26. 30,000-Hour Preventive Maintenance Kit
396
Oxygen Sensor Assemblies
397
Communications Option
397
Ventilator Assemblies
397
Alphabetic Part Index
399
Numeric Parts Index
415
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