Cosen C-325NC Manuals

Cosen C-325NC Manuals

Manuals and User Guides for Cosen C-325NC. We have 1 Cosen C-325NC manual available for free PDF download: Instruction Manual

Cosen C-325NC Instruction Manual

Cosen C-325NC Instruction Manual (111 pages)

Programmable Automatic Mass Production Horizontal Bandsaw

Brand: Cosen | Category: Saw | Size: 5 MB

Table of Contents

Technical Advice/ Spare Parts
2
Table of Contents
4
Safety Rules
7
Warning
8
General CE Safety Instructions
13
Introduction
13
General Information
16
1 Safety Rules

17
- Equipment Description
  17
2 General Informations

17
- Introduction
  17
  - Specification of the Machine
    18
  - Indentification of Main Parts & Terminology
    19
  - The Side View of the Machine
    19
  - Top View Drawing
    19
  - Emergency Stop Button
    20
  - Front Side View
    20
  - Noise Level 2-4~5
    20
  - Safety Devices and Guards 2-5~6
    21
    
    Safety Moving Element
    21
    
    Safety Related Switches
    21
    
    Ground Diagram
    22
    
    Guard Mountings
    22
  - Specification of Electrical Equipment
    22
- Guide to the Manual
  23
- Documentation
  23
- Introduction
  23
  - General Safety Instruction 2-7~9
    23
- Risk Assessment
  25
  - Moving and Stallation
    26
  - Moving the Machine
    27
  - Carrying
    27
  - Installation of the Machine
    29
  - Cleaning
    29
  - Safety Precautions
    30
  - Initial Inspection
    30
  - Space Required
    30
  - Power Supply
    30
  - Floor Space Required Without Optional Table
    31
  - Unpacking
    32
  - Foundation Diagram
    32
  - Equipment Furnished
    33
  - Installation Procedure
    33
  - Fixing the Machine on the Floor
    33
  - Machine Leveling
    34
  - Installation of Feed Roller
    34
  - Cutting Fluid Supply
    34
  - Hydraulic Oil Supply
    35
  - Electrical Connections
    35
  - Installing Fire Control Device
    35
  - Working Conditions
    36
  - Reshipment Procedure
    36
  - Operation Instruction
    37
- Before Operating
  38
  - Safety Precautions
    38
4 Operation Instruction

38
- Cutting Fluid
  39
- Cutting Unknown Materials
  39
- Wet Cutting
  39
- Control Panel
  40
  - Control Panel Illustration
    40
  - Control Buttons
    41
    
    Emergency Stop
    41
    
    Power Indicator
    41
    
    Saw Bow down
    41
    
    Blade Speed Control Knob
    42
    
    Feed Backward
    42
    
    Feed Forward
    42
    
    HMI Touch Screen
    42
    
    Blade Descend Pressure and Speed Control Pane
    43
    
    Cutting Pressure Control Knob
    43
  - Human-Machine-Interface (HMI) Touch Screen 4-6~17
    43
    
    Main Control Menu
    44
    
    Startup Screen
    44
    
    Hydraulic Start
    45
    
    Hydraulic Stop
    45
    
    Saw Blade Start
    45
    
    Auto/Manual Mode
    46
    
    Coolant ON/OFF
    46
    
    Single/Bundle Cutting Mode
    46
    
    Setting Language
    49
    
    Setting Parameters
    49
    
    Cutting Status Display & Setup
    50
    
    Cutting Program Setup
    51
    
    Error Report
    53
    
    PLC Monitor
    53
    
    Troubleshooting
    53
    
    Blade Speed/Motion Detector
    55
    
    Blade Tension Device
    55
    
    Inverter
    55
- Standard Accessories 4-18~19
  55
- Gear Reducer
  56
- Optional Accessories 4-19~20
  56
  - Quick Approach Device
    56
  - Split Front Vises
    56
  - Vise Pressure Regulator
    56
  - 2M Roller Table
    57
  - Chip Conveyor
    57
  - Hydraulic Top Clamps
    57
  - Vibration Damper
    57
- Manual Mode
  58
  - Unroll and Roll the Blade
    58
  - Unrolling & Installing the Blade 4-21~24
    58
    
    Installing a New Blade
    59
    
    Adjusting Wire Brush
    61
    
    Adjusting Saw Arm
    62
  - Placing Workpiece Onto Workbed
    62
  - Positioning Workpiece for Cutting
    63
  - Adjusting Blade Speed
    64
  - Adjusting Coolant Flow
    64
  - Breaking-In the Blade 4-27~28
    64
    
    Installing Top Clamp
    65
    
    Using Top Clamp for Bundle Cutting
    65
- Starting an Automatic Operation 4-28~29
  65
- Cutting Operation 4-30~31
  67
- Test Run the Machine
  67
- Testing Machine Performance
  67
- Terminating a Cutting Operation
  68
5 Electrical System

69
- Electrical Circuit Diagrams
  70
- Introduction
  70
  - Control Panel Layout
    71
  - Circuit Board Layout
    72
  - Power Supply Layout
    73
  - PLC I/O Layout
    74
  - Hydraulic System
    75
6 Hydraulic System

76
- Hydraulic Circulic
  77
- Band Saw Cutting a Practical Guide
  78
- Band Saw Blade Selection
  79
- Description of Band
  79
- Blade Speed and Feed
  80
- Blade Selection
  80
- Tooth Form and Spacing
  81
- Material Size and Shape
  81
- Guide Spacing
  81
- Three Styles of Tooth
  81
- Sawing Practices
  82
- Some Sawing Practices
  82
- Material Size and Saw Pitch
  82
- Solid Stock
  83
- Solid
  83
- Maintenance & Service
  84
- Basic Maintenance
  85
- Maintenance Schedule
  85
- Before Beginning of Work each Day
  85
- After Ending Work each Day
  85
- Every Monthly Maintenance
  86
- Recommended Grease
  86
- Every Six Months Maintenance
  87
- Storage Condition of the Machine
  87
- Recommended Oil
  87
- Terminating the Use of the Machine
  88
- Oil Recommendation for Maintenance
  88
- System Troubleshooting
  89
- Precaution
  90
- General Troubles and Solutions
  91
- Sawing Problems and Solutions
  94
- Minor Troubleshooting
  95
- The Adjustment of the Feeding Table
  95
- Part List
  97
- Base Assembly
  98
- Fixed Bed Assembly
  99
- Idle Wheel Assembly
  100
- Drive Wheel Assembly
  101
- Feeding Bed Assembly
  102
- Brush Assembly
  103
- Feeding Shaft Assembly
  104
- Saw Bow Cylinder Assembly
  105
- Guide Arm Assembly
  106
- Tension Assembly
  107
- Motor Assembly
  108
- Gear Reducer Assembly
  109

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