Cosen C-320NC Manuals

Cosen C-320NC Manuals

Manuals and User Guides for Cosen C-320NC. We have 1 Cosen C-320NC manual available for free PDF download: Instruction Manual

Cosen C-320NC Instruction Manual

Cosen C-320NC Instruction Manual (167 pages)

SNC-100 Programmable Automatic Mass Production Horizontal Bandsaw

Brand: Cosen | Category: Saw | Size: 16 MB

Table of Contents

Table of Contents
7
Safety Information

11
- Safety Instructions
  11
- Safeguard Devices
  11
- Emergency Stop
  15
  - Illustration: Emergency Stop
    16
- Safety Labels
  17
  - Illustration: Safety Labels
    18
- Hearing Protection
  19
- CE Compliance
  19
- Risk Assessment
  19
General Information

21
- Machine Parts Identification
  21
- Specification
  21
  - Section 2 – General Information
    21
  - Machine Front View
    23
  - Machine Side View
    23
- Floor Plan
  25
Moving & Installation

27
- Location & Environment
  27
- Section 3 – Moving & Installation
  27
- Unpacking & Inspecting
  28
- Lifting
  29
  - Use a Forklift
    30
  - Use Rolling Cylinders
    30
  - Illustration: Lifting Points
    31
- Removing Shipping Bracket
  32
- Installing
  32
- Cleaning
  32
  - Supplying Hydraulic Oil
    33
  - Supplying Coolant
    33
  - Connecting Electric Power
    34
    
    Leveling
    35
    
    Anchoring the Machine
    35
  - Installing Roller Table (Optional)
    35
  - Installing Fire Control Device
    35
- Relocating
  36
Operating Instructions

37
- Section 4 – Operating Instructions
  37
- Safety Precautions
  38
- Before Operating
  39
  - Cutting Fluid
    39
  - Cutting Unknown Materials
    39
  - Wet Cutting
    39
- Control Panel
  40
  - Control Buttons
    41
    
    Emergency Stop Button
    41
    
    Power Indicator Lamp
    41
    
    Saw Bow down
    41
    
    Feed Forward Button
    42
    
    Feed Backward Button
    42
    
    Blade Speed Control Knob
    42
    
    HMI Touch Screen
    42
    
    Blade Descend Pressure and Speed
    43
    
    Human-Machine-Interface (HMI) Touch Screen
    43
    
    Cutting Pressure Control Knob
    43
    
    Blade Descend Speed Control Knob
    43
    
    Startup Screen
    44
    
    Main Control Menu
    44
    
    Cutting Status Display & Setup
    49
    
    Cutting Program Setup
    50
  - Blade Speed/Motion Detector
    54
  - Blade Tension Device
    54
  - Inverter
    54
- Standard Accessories
  54
  - Double Retracting Rear Vise
    55
  - Gear Reducer
    55
  - Quick Approach Device
    55
  - Split Front Vises
    55
  - Chip Conveyor
    56
  - Coolant Pump
    56
- Optional Accessories
  56
- Unrolling & Installing the Blade
  59
  - Installing a New Blade
    60
  - Unroll and Roll the Blade
    60
- Adjusting Saw Arm
  62
- Adjusting Wire Brush
  62
- Adjusting Blade Speed
  63
- Placing Workpiece Onto Workbed
  63
- Positioning Workpiece for Cutting
  64
- Adjusting Coolant Flow
  65
- Breaking-In the Blade
  65
- Cutting Operation
  66
- Test-Running the Machine
  66
- Using Top Clamp for Bundle Cutting
  68
- Proper and Improper Stacking of Workpieces
  69
- Terminating a Cutting Operation
  69
- Uninstalling Top Clamp
  69
Electrical System

71
- Electrical Circuit Diagrams
  71
Hydraulic System

81
- Hydraulic Diagrams
  81
- Saw Blade Selection
  87
- Section 7 – Bandsaw Cutting: a Practical Guide
  87
- Introduction
  87
- Tooth Pitch
  89
- Vise Loading
  89
- Bladebreak -In
  90
Maintenance & Service

91
- Basic Maintenance
  91
- Introduction
  91
- Maintenance Schedule
  91
  - Before Beginning a Day's Work
    91
  - After Ending a Day's Work
    91
  - Every 2 Weeks
    91
    
    Section 8 – Maintenance & Service
    91
    
    Maintenance Schedule
    92
    
    Before Beginning a Day’s Work
    92
    
    After Ending a Day’s Work
    92
    
    Every 2 Weeks
    92
    
    Grease Injection Hole
    93
    
    Gear Oil & Grease Injection Hole
    94
    
    To Unload the Waste Fluid
    94
  - First 600Hrs for New Machine,Then Every 1200Hrs
    94
  - Every Six Months
    95
    
    Recommended TRANSMISSION OIL
    95
    
    Recommended HYDRAULIC OIL
    95
- Storage Conditions
  95
- Terminating the Use of Machine
  95
- Oil Recommendation for Maintenance
  96
- Introduction
  97
- Precautions
  97
- General Troubles & Solutions
  97
  - Section 9 – Troubleshooting
    97
  - Precautions
    98
  - General Troubles and Solutions
    98
- Minor Troubles & Solutions
  99
- Motor Troubles & Solutions
  99
  - Blade Troubles and Solutions
    100
  - Sawing Problems and Solutions
    101
  - Heavy Even Wear on Tips and Corners of Teeth
    102
  - Wear on both Sides of Teeth
    103
  - Wear on One Side of Teeth
    103
  - Chipped or Broken Teeth
    103
  - Body Breakage or Cracks from Back Edge
    104
  - Tooth Strippage
    104
  - Chips Welded to Tooth Tips
    104
  - Gullets Loading up with Material
    105
  - Discolored Tips of Teeth Due to Excessive Frictional Heat
    105
  - Heavy Wear on both Sides of Band
    105
  - Uneven Wear or Scoring on the Sides of Band
    105
  - Heavy Wear And/Or Swagging on Back Edge
    106
  - Butt Weld Breakage
    106
  - Heavy Wear in Only the Smallest Gullets
    106
  - Body Breaking
    106
  - Body Breakage or Cracks from Gullets
    107
  - Band Is Twisted into a Figure "8" Configuration
    107
  - Used Band Is "Long" on the Tooth Edge
    107
  - Used Band Is "Short" on the Tooth Edge
    107
  - Broken Band Shows a Twist in Band Length
    108
- Re-Adjusting the Roller Table
  108
- Spare Parts Recommendations
  109
  - Section 10 – Parts
    109
  - Bed Assembly
    112
  - Work Feed Bed Assembly
    114
  - Main Shaft & Sub Shaft Assembly
    116
  - Guide Bracket Assembly
    118
  - Encore & Feeding Cylinder Assembly
    121
  - Work Feed Assembly
    123
  - Multi-Vise
    125
  - 2M Roller Table (Optional)
    127
- Part List
  127
- Machine Foundation Assembly
  129

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