Copley Controls Corp. XTL Manuals

Copley Controls Corp. XTL Manuals

Manuals and User Guides for Copley Controls Corp. XTL. We have 1 Copley Controls Corp. XTL manual available for free PDF download: User Manual

Copley Controls Corp. XTL User Manual

Copley Controls Corp. XTL User Manual (180 pages)

Brand: Copley Controls Corp. | Category: Amplifier | Size: 4 MB

Table of Contents

Table of Contents

3
- About this Manual
  
  5
  - Related Documentation
    5
  - Revision History
    7
- 1 Introduction
  
  9
  - Amplifier
    10
  - Cme 2
    11
  - Cmo/Cml
    11
2: Operational Theory

13
- Amplifier Internal Power
  14
- Commutation Modes
  16
- Feedback
  16
- Synchronizing PWM Switching Frequency
  16
- Operating Modes
  17
- Canopen Operation
  28
- Limit Switches
  30
- Brake Operation
  31
- Status Indicators
  32
- Protection
  34
- Position and Velocity Errors
  36
- Communication
  39
- Inputs
  40
- Outputs
  41
- Regen Resistor Theory
  42
Specifications

43
- Agency Approvals
  44
- Power Input
  44
- Power Output
  44
- Control Loops
  45
- Digital Command Input
  45
- Regen Circuit Output
  45
- Analog Command Input
  46
- Digital Inputs
  46
- Digital Outputs
  46
- Analog Encoder Inputs
  47
- Brake Output
  47
- Encoder Power Supply Output
  47
- Primary Encoder Inputs
  47
- Hall Switch Inputs
  48
- Multi-Mode Port
  48
- Resolver Interface
  48
- CAN Interface
  49
- Fault Levels
  49
- Serial Interface
  49
- Status Indicators
  49
- Mechanical and Environmental
  50
- Power Dissipation
  50
- Thermal Impedance
  50
- Dimensions
  51
Wiring

53
- General Wiring Instructions
  54
- AC Mains (J1)
  56
- Motor (J2)
  57
- Regen Resistor (J3) (Optional)
  59
- Logic Supply / Brake (J4)
  60
- RS-232 Serial Communications (J5)
  61
- CAN Bus (J6)
  62
- Control (J7)
  63
- Motor Feedback (J8)
  67
5: Quick Setup with Cme 2

73
- Warnings
  74
- CME 2 Installation and Serial Port Setup
  75
- Prerequisites
  79
  - 1: Hardware and Equipment
    79
  - 2: Starting CME 2 and Choosing an Amplifier
    80
- Basic Setup
  81
  - 1: Basic Setup Screen
    81
- Motor/Feedback Setup
  84
- Amplifier Configuration
  93
- Command Input
  103
  - 1: Analog Input
    104
  - 2: PWM Input
    106
  - 3: Digital Position Input
    107
  - 4: CAN Interface
    109
- Auto Phase
  110
- Current Loop
  116
  - 1: Current Loop Settings
    116
  - 2: Auto Tune the Current Loop
    117
- Velocity Loop
  120
  - 1: Velocity Loop Settings
    120
  - 2: Manually Tune the Velocity Loop
    121
- Position Loop
  122
  - 1: Position Loop Settings
    122
  - 2: Manually Tune the Position Loop
    123
  - 3: Test S-Curve Profile
    125
- Completion Steps
  126
6: Using Cme 2

127
- CME 2 Overview
  128
  - 6: Using Cme
    128
  - 1: Main Screen Overview
    128
  - 2: Tool Bar Overview
    128
- 3: Main Menu Overview
  129
- 4: Functional Diagram
  131
- 5: CAN or Devicenet Information and Status Bar
  132
- 6: Choosing an Amplifier from a List of Amplifiers
  132
- 7: Renaming an Amplifier
  132
- Manage Amplifier and Motor Data
  133
  - 1: Memory
    133
  - 2: Disk Storage
    133
- 3: Data Management Tools
  134
- 4: Quick Copy Setup Procedure
  135
- Downloading Firmware
  136
  - 1: Acquiring Firmware from Web Site (Optional)
    136
- 2: Downloading Firmware to Amplifier
  137
- Control Panel
  138
  - 1: Control Panel Overview
    138
  - 2: Status Indicators and Messages
    138
- 3: Control Panel Monitor Channels
  140
- 4: Control Functions
  141
- 5: Jog Mode
  141
- Manual Phasing
  142
  - 1: Manual Phase Objectives
    142
  - 2: Manual Phase Instructions, Quad A/B Encoder XTL Xenus
    142
- Home Function
  144
  - 1: Overview
    144
  - 2: Homing Functions Settings
    144
- A: Regen Resistor Sizing and Configuration
  
  145
  - A.1: Sizing a Regen Resistor
    146
  - A.2: Configuring a Custom Regen Resistor
    150
- B: I 2 T Time Limit Algorithm
  
  153
  - B.1: I 2 T Algorithm
    154
- C: Thermal Considerations
  
  159
  - C.1: Operating Temperature and Cooling Configurations
    160
  - C.2: Heatsink Mounting Instructions
    162
- Xenus Filter
  
  163
  - D.1: Overview
    164
  - D.2: XTL-FA-01 Edge Filter Specifications
    165
  - D.3: Thermal Considerations
    165
  - D.4: XTL-FA-01 Edge Filter Dimensions
    166
  - D.5: XTL-FA-01 Edge Filter Wiring
    167
  - D.6: XTL-FA-01 Edge Filter Ordering
    171
- E: Connecting for Serial Control
  
  173
  - E.1: Single-Axis and Multi-Drop
    174
- Ordering Guide and Accessories
  
  175
  - F.1: Amplifier Model Numbers
    176
  - F.2: Accessory Model Numbers
    177
  - F.3: Order Example
    178
  - F.5: Copley Standard Regen Resistor Specifications
    179
    
    F.5.1: Specifications
    179
    
    F.5.2: Dimensions
    179

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