Conductix-Wampfler ST-87 Series Manuals

Manuals and User Guides for Conductix-Wampfler ST-87 Series. We have 1 Conductix-Wampfler ST-87 Series manual available for free PDF download: Manual

Conductix-Wampfler ST-87 Series Manual (151 pages)

Vehicle controller

Brand: Conductix-Wampfler | Category: Controller | Size: 7 MB

Table of Contents
3
Information on the Description
9
Revision History
9
How to Use and Store the Description
9
Applicable Documents
10
Copyright Protection
10
Illustrations
10
Brands
10
Warranty and Liability
11
Warranty
11
Limitation of Liability
11
Safety Instructions
13
Warning Concept
13
Arrangement of Warnings
13
Structure of Warnings
13
Signal Words
14
Hazard Symbols
14
Suggestions and Recommendations
15
Intended Use
16
Foreseeable Incorrect Use
16
Modifications and Alterations
16
Responsibility of the Operator
17
Personnel and Qualifications
18
Special Hazards
20
Safety Instructions for the System Operator and Manufacturer
21
Safety Devices
22
Safe Isolation
23
Product Description
25
Series 8
25
87X / 88X Series Model Name
25
87X / 88X Series Power Classes
25
87X / 88X Series Scope of Functions
25
Type Label
26
ST-87X / 88X Designs
27
Basic Device
28
Transport and Storage
29
Transport
29
Transport Inspection
29
Storage
30
Mechanical Installation
31
Open Spaces and Cooling
34
Installation Position
36
Installation
37
Installation with Direct Screw Connection
39
Installation with Attachment Bracket
40
Electrical Installation
43
Notes about Electrical Installation
46
Residual Current Circuit Breaker and Mains Fusing
46
Electromagnetic Compatibility
46
EMC Installation Notes
48
Cable Routing
52
Control System Motor Output
52
Protective Measures
53
Connecting the Electrical Parts of the Control System
54
Electrical Connections
56
Connection Overview
56
X1 - Supply
57
X2 - Motor
58
X10 - BLDC Motor Encoder
59
X10 - Brake Resistance
60
X13 - Sensors
60
X14 - Sensors
61
X15 - Sensors
62
X16 - Sensors
62
X17 - Sensors
63
X30 - Usb
64
Earthing the Control System
65
Commissioning
67
Notes about Commissioning
70
Requirements
71
Commissioning Procedure
72
Switch on Control System
73
Assign Control System Parameters
75
Vehicle Parameters and Configuration Switches
76
Creating and Saving Parameters and Configuration Switches
77
Transferring Parameters and Configuration Switches
78
Vehicle Tables - PCM System (ST-87X/St-88X)
80
Creating and Saving Vehicle Tables
81
Transferring Vehicle Tables
81
Vehicle Tables - Rail Bus SB (ST-87X-SB/ST-88X-SB)
83
Creating and Saving Vehicle Tables
84
Transferring Vehicle Tables
85
Configuring the Bus Communication (ST-87X-SB/ST-88X-SB)
87
Test Control System
88
Test - Motor Functions
88
Test - Sensors and Peripherals
90
Test - Communication
91
Optimise Settings
93
Operation
95
Operating Modes
97
Switching the Control System on and off
98
Switch on Control System
98
Switches the Control System off
99
Displays
100
Status Leds
100
Display
102
Display Modes
104
Creating/Modifying Display Modes
104
Calculating and Evaluating Hexadecimal Values
105
Vehicle Remote Control
107
Changing Operating Mode
108
Moving the Vehicle Manually
109
Faults
111
Displaying Faults and Errors
111
Error Messages
112
Error Codes
112
Fault Types
113
Fault Reset
114
Service and Maintenance
117
Maintenance and Cleaning
117
Maintenance
117
Cleaning
118
Removing / Replacing the Control System
118
Control System Removal
119
Control System Installation
120
Repairing the Control System
120
Disposal
121
Information on Disposal and Environmental Regulations
121
Technical Specifications
123
Device
123
Input Data
125
Output Data
126
Interfaces
128
Cable Lengths and Specifications
128
Approvals and Standards
129
Information and Parameter Assignment
131
Three-Phase Current Asynchronous Motor
131
Layout and Function
131
How It Works
132
Permanent Magnet Synchronous Motor
135
Layout and Function
135
How It Works
136
Parameters for the Settings of the Controlled Operation
138
Parameters for the Settings of Controlled Operation (Vector Control)
139
Brushless DC Motors
140
Layout and Function
140
Frequency Converters
140
Layout and Function
141
Rectifier
141
Intermediate Circuit
141
Inverter
142
Control Circuit
143
ST-87X/88X Current Monitor
143
Hardware Short Circuit Shutdown
143
I 2 T-Monitor (Maximum Load Integral)
143
Software-Based Shutdown in the Event of Excess Current
145

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