ComAp InteliLite 9 Manuals

ComAp InteliLite 9 Manuals

Manuals and User Guides for ComAp InteliLite 9. We have 1 ComAp InteliLite 9 manual available for free PDF download: Global Manual

ComAp InteliLite 9 Global Manual

ComAp InteliLite 9 Global Manual (402 pages)

Controller for single gen-set applications

Brand: ComAp | Category: Controller | Size: 26 MB

Table of Contents

Table of Contents
2
1 Document Information

6
- Clarification of Notation
  6
- About this Global Guide
  6
- Legal Notice
  6
- General Warnings
  8
- Certifications and Standards
  9
- Document History
  9
- Symbols in this Manual
  10
2 System Overview

11
- General Description
  11
  - The Key Features of Intelilite
    11
- True RMS Measurement
  11
- Configurability and Monitoring
  11
- PC Tools
  13
  - Inteliconfig
    13
  - Winscope
    13
- Plug-In Modules
  14
  - CM-Ethernet
    14
  - CM-4G-Gps
    14
  - CM-Gprs
    15
  - CM-Rs232-485
    15
  - Em-Bio8-Efcp
    15
3 Applications Overview

16
4 Installation and Wiring

18
- Package Content
  18
- Controller Installation
  18
  - Dimensions
    18
  - Mounting
    19
  - Panel Door Mounting
    19
- Terminal Diagram
  20
- Recommended Wiring
  21
  - General
    22
  - Grounding
    22
  - Power Supply
    22
  - Measurement Wiring
    23
    
    Power Supply Fusing
    23
    
    CT Location
    24
    
    Current Measurement Wiring
    24
    
    3 Phase Application:
    25
    
    Split Phase Application
    25
    
    Mono Phase Application
    26
    
    Voltage Measurement AMF Wiring
    26
    
    Connectiontype: 3 Phase 4 Wires
    27
    
    Connectiontype: 3 Phase 3 Wires
    27
    
    Connectiontype: Split Phase
    28
    
    Connectiontype: Mono Phase
    28
  - Magnetic Pick-Up
    30
  - Binary Inputs
    32
  - Binary Outputs
    33
  - E-Stop
    34
  - Analog Inputs
    34
    
    Analog Inputs with Voltage & Current Sensors
    35
    
    Voltage Sensors
    35
    
    Wiring of Analog Input with Voltage Sensor
    36
    
    Wiring of Analog Input with Current Sensor
    37
    
    Analog as Binary or Tristate Inputs
    38
    
    CAN Bus Wiring
    38
    
    CAN Bus Topology
    39
    
    CAN Bus Wiring for Shorter Distances
    39
  - Usb
    40
    
    CAN Bus Wiring for Longer Distances
    40
    
    USB Connection
    40
  - Example of AMF Wiring
    41
  - Example of MRS Wiring
    42
- Plug-In Module Installation
  43
5 Controller Setup

45
- Default Configuration
  45
  - Binary Inputs AMF
    45
  - Binary Outputs AMF
    45
  - Binary Outputs MRS
    46
- Controller Configuration and PC Tools Connection
  46
  - Analog Inputs
    46
  - Usb
    46
    
    Connection Using Inteliconfig
    47
    
    Connection Using Winscope
    47
  - Rs232/Rs485
    47
  - Ethernet
    49
  - Direct Connection
    49
- Operator Guide
  50
  - Front Panel Elements
    51
  - Display Screens and Pages Structure
    52
    
    Main Screen
    53
    
    Measurement Screens
    53
    
    Setpoint Screens
    59
  - Browsing Alarms
    65
  - Password
    66
    
    Change Password
    68
    
    Log out from Controller
    70
    
    Lost Password
    71
    
    Password Break Protection
    71
  - Information Screen
    72
  - Language Selection
    73
  - Display Contrast Adjustment
    74
- Functions
  74
  - Start-Stop Sequence
    75
  - AMF Sequence
    77
  - Operating Modes
    78
    
    Off
    78
    
    Man
    78
    
    Auto
    78
  - Engine Start
    79
    
    Test
    79
    
    Diesel Engine
    79
  - Stabilization
    81
  - Connecting to Load
    81
  - MRS Operation
    81
  - AMF Operation
    81
  - Engine Cool down and Stop
    82
    
    Mains Failure Detection
    82
    
    Healthy Mains Detection
    82
    
    The AMF Procedure
    82
  - Alarm Management
    83
    
    Stopped Gen-Set Evaluation
    83
    
    Alarm Handling
    84
    
    Analog Input Alarm Evaluation Principle
    84
    
    Alarm States
    85
    
    Warning (Wrn)
    85
    
    Alarm Indication Only
    85
    
    History Record Only (Histreconl)
    85
    
    Sensor Fail Detection (FLS)
    86
    
    Breaker Open and Cool down (BOC)
    86
    
    Remote Alarm Messaging
    86
    
    Alarmlist
    87
    
    Controller Built-In Alarms
    87
    
    User Configured Alarms
    87
    
    ECU Alarms
    87
  - History Log
    89
  - Record Structure
    89
  - Breaker Control
    90
    
    Breaker Control Outputs
    91
    
    MCB Special Requirements
    91
    
    Breaker Fail Detection
    92
    
    Breaker Fail - Breaker Close/Open in Steady Position - Open
    92
    
    Breaker Fail - Breaker Close/Open in Steady Position - Close
    92
  - Exercise Timer
    93
    
    Available Modes of Timer
    94
    
    Once Mode
    94
    
    Set-Up Via Inteliconfig
    94
    
    Daily Mode
    95
    
    Set-Up Via Controller Interface
    95
    
    Weekly Mode
    96
    
    Monthly Mode
    96
    
    Short Period Mode
    99
  - Service Timers
    99
  - Flowchart
    101
  - Additional Running Engine Indications
    102
  - Voltage Phase Sequence Detection
    102
  - Gen-Set Operation States
    102
    
    Engine Started Conditions
    103
    
    Engine Running Conditions
    103
    
    Still Engine Conditions
    103
    
    Stop Engine Conditions
    103
    
    Electric State Machine
    104
  - Sensor Curves
    105
  - Default Sensor Curves
    105
  - Tier 4 Final
    105
    
    Providing After-Treatment Status Information
    106
    
    After-Treatment Screen
    106
    
    Example of Active Tier 4 Final Screen
    106
    
    Example of Inactive Tier 4 Final Screen
    106
    
    Control of After-Treatment Regeneration Function
    108
    
    Analog Values
    108
  - Alternate Configuration
    108
  - E-Stop
    109
  - ECU Frequency Selection
    110
  - Visualization on CU Screen
    110
  - Direct Communication
    111
    
    Connection Via RS232
    111
    
    Connection Via RS485
    111
    
    Connection Via Ethernet
    112
    
    Connection Via USB
    112
  - Remote Communication
    113
    
    Ethernet LAN Connection
    113
    
    Setting-Up Static IP Address
    113
    
    Internet Connection
    114
    
    Public Static IP
    114
    
    Event SMS
    114
    
    Alarm SMS
    115
    
    SMS Commands
    115
    
    Event Email
    116
    
    Web Server
    119
    
    Scada
    120
    
    Measurement
    121
    
    Setpoints
    122
    
    History
    123
    
    Web Server Adjustment
    124
- Connection to 3Rd Party Systems
  124
  - Modbus-Rtu, Modbus/Tcp
    124
    
    Address Space
    125
    
    Mapping Data Types to Registers
    125
    
    Error Codes (Exception Codes)
    127
    
    Reserved Registers
    127
    
    MODBUS Examples
    130
    
    Modbus RTU Examples
    130
    
    Reading of Battery Voltage
    130
    
    Reading Nominal Power
    130
    
    Reading All Binary Inputs as Modbus Register
    131
    
    Reading Binary Inputs as Coil Status.
    132
    
    Starting the Engine
    133
    
    Nominal Power – Writing
    135
    
    CRC Calculation
    135
    
    Modbus TCP Examples
    136
7 Technical Data

137
8 Appendix

139
- Controller Objects
  140
  - List of Setpoint Groups
    141
  - List of Setpoints
    142
  - Gen-Set Name
    145
  - Group: Basic Settings
    145
  - Nominal Power Split Phase
    145
  - Nominal Current
    146
  - Nominal Power
    146
  - Connection Type
    147
  - CT Ratio
    147
  - Generator Winding Connection System
    148
  - Nominal Voltage Ph-N
    149
  - Nominal Voltage Ph-Ph
    149
  - PT Ratio
    149
  - Nominal Frequency
    150
  - VM PT Ratio
    150
  - Gear Teeth
    151
  - Nominal RPM
    151
  - Controller Mode
    152
  - GCB Mode
    153
  - Controller Address
    154
  - Operation Mode
    154
  - Backlight Timeout
    155
  - Reset to Manual
    155
  - Horn Timeout
    156
  - Zero Power Mode
    156
  - Power on Mode
    157
  - Runhourssource
    157
  - Main Screen Line 1
    158
  - Screen Filter
    159
  - Cranking Attempts
    160
  - Cranking Fail Pause
    160
  - Maximum Cranking Time
    160
  - Prestart Time
    161
  - Starting RPM
    161
  - Glow Plugs Time
    162
  - Starting Oil Pressure
    162
  - Fuel Pump off
    163
  - Fuel Pump on
    164
  - Choke Function
    165
  - Choke Time
    165
  - Choke Start Temp
    166
  - Choke Increment
    167
  - Choke Voltage
    168
  - Choke Lead
    169
  - D+ Function
    169
  - D+ Treshold
    170
  - D+ Alarm Type
    171
  - D+ Delay
    171
  - Fuel Solenoid Lead
    172
  - Idle Time
    172
  - Minimal Stabilization Time
    174
  - Maximal Stabilization Time
    175
  - Protection Hold off
    175
  - Cooling Speed
    176
  - Cooling Time
    176
  - Stop Time
    176
  - After Cooling Time
    178
  - Overspeed Sd
    178
  - Underspeed Sd
    178
  - Oil Pressure Wrn
    179
  - Overspeed Overshot
    179
  - Overspeed Overshot Period
    179
  - ECU Oil Pressure Wrn
    180
  - Oil Pressure Delay
    180
  - Oil Pressure Sd
    180
  - Coolant Temperature Wrn
    181
  - ECU Oil Pressure Delay
    181
  - ECU Oil Pressure Sd
    181
  - Coolant Temperature Delay
    182
  - Coolant Temperature Sd
    182
  - ECU Coolant Temperature Wrn
    182
  - Coolant Temperature Low Wrn
    183
  - ECU Coolant Temperature Delay
    183
  - ECU Coolant Temperature Sd
    183
  - Coolant Temperature Low Delay
    184
  - Fuel Level Sd
    184
  - Fuel Level Wrn
    184
  - ECU Fuel Level Sd
    185
  - ECU Fuel Level Wrn
    185
  - Fuel Level Delay
    185
  - ECU Fuel Level Delay
    186
  - Transfer Wrn Delay
    186
  - Maintenance Timer
    187
  - Subgroup: Maintenance
    187
  - Battery Overvoltage
    188
  - Battery Undervoltage
    188
  - Battery <> Voltage Delay
    189
  - Low Battery Charging Cycle
    189
  - ECU Speed Adjustment
    191
  - Ventilation Pulse Time
    191
  - Group: Generator Settings
    192
  - Overload BOC
    192
  - Overload Delay
    192
  - Overload Wrn
    192
  - Generator Overvoltage Sd
    193
  - Short Circuit BOC
    193
  - Short Circuit BOC Delay
    193
  - Generator Overvoltage Wrn
    194
  - Generator Undervoltage BOC
    194
  - Generator Undervoltage Wrn
    194
  - Generator <> Voltage Delay
    195
  - Generator Overfrequency BOC
    195
  - Generator Overfrequency Wrn
    195
  - Generator <> Frequency Delay
    196
  - Generator Underfrequency BOC
    196
  - Generator Underfrequency Wrn
    196
  - Group: Protections
    197
  - Overload Protection
    197
  - Short Circuit Protection
    197
  - Generator <> Voltage Protection
    198
  - Generator Frequency Protection
    198
  - Overspeed Protection
    199
  - Underspeed Protection
    199
  - Emergency Start Delay
    200
  - Group: AMF Settings
    200
  - Mains Return Delay
    200
  - Transfer Delay
    201
  - Mains Overvoltage
    202
  - MCB Close Delay
    202
  - Mains < > Voltage Delay
    203
  - Mains Overfrequency
    203
  - Mains Undervoltage
    203
  - Mains < > Frequency Delay
    204
  - Mains Underfrequency
    204
  - Return from Island
    204
  - MCB Logic
    205
  - Return from Test
    205
  - Analog Protection 1 Wrn
    207
  - MCB Opens on
    207
  - Analog Protection 1 Delay
    208
  - Analog Protection 1 Sd
    208
  - Analog Protection 2 Sd
    209
  - Analog Protection 2 Wrn
    209
  - Analog Protection 2 Delay
    210
  - Analog Protection 3 Wrn
    210
  - Analog Protection 3 Delay
    211
  - Analog Protection 3 Sd
    211
  - Date
    212
  - Group: Scheduler
    212
  - Time
    212
  - Time Stamp Period
    212
  - Summer Time Mode
    213
  - Timer 1 Refresh Period
    218
  - Timer 1 Day
    219
  - Timer 1 Weekends
    219
  - Timer 1 Repeat Day
    220
  - Timer 1 Repeat Day in Month
    220
  - Timer 1 Repeated Day in Week
    220
  - Group: CM-RS232-485
    221
  - Group: Plug-In Modules
    221
  - Timer 1 Repeat Week in Month
    221
  - COM1 Communication Speed
    222
  - COM1 MODBUS Communication Speed
    222
  - COM2 Communication Speed
    223
  - COM2 Mode
    223
  - COM2 MODBUS Communication Speed
    224
  - Group: CM-GPRS
    224
  - Message Language
    224
  - Event Message
    225
  - Time Zone
    225
  - BOC Message
    226
  - Sd Messages
    226
  - Wrn Message
    226
  - Group: CM-4G-GPS
    227
  - Required Connection Type
    227
  - Telephone Number 1
    227
  - Group: CM-Ethernet
    231
  - Group: Alternate Config
    239
  - Nominal Frequency 1
    239
  - Nominal RPM 1
    239
  - Nominal Voltage Ph-N 1
    240
  - Nominal Voltage Ph-Ph 1
    240
  - Nominal RPM 2
    243
  - Values
    258
    
    List of Values
    259
    
    DEF Level
    261
    
    DPF Ash Load
    261
    
    DPF Soot Load
    261
    
    Group: Engine
    261
    
    Ecu-Bin 2
    262
    
    Ecu-Bin 3
    262
    
    Ecu-Bin 4
    262
    
    Ecu-Bin 5
    262
    
    Ecu-Bin 6
    263
    
    Ecu-Bin 7
    263
    
    Ecu-Bin 8
    263
    
    Ecu-Bin 9
    263
    
    ECU Frequency Select
    264
    
    ECU State
    264
    
    Ecu-Bin-Ext-1
    264
    
    Generator Frequency
    265
    
    Rpm
    265
    
    Speed Request
    265
    
    Speed Required RPM
    265
    
    Generator Voltage L1-L2
    266
    
    Generator Voltage L1-N
    266
    
    Generator Voltage L2-L3
    266
    
    Generator Voltage L2-N
    266
    
    Generator Voltage L3-N
    267
    
    Group: Load
    268
    
    Load Characteristic L1
    269
    
    Load Characteristic L2
    269
    
    Load Characteristic L3
    269
    
    Load Kva
    269
    
    Load Kva L1
    270
    
    Load Kva L2
    270
    
    Load Kva L3
    270
    
    Load Kvar
    270
    
    Load Kvar L1
    271
    
    Load Kvar L2
    271
    
    Load Kvar L3
    271
    
    Load Kw
    271
    
    Load Kw L1
    272
    
    Load Kw L2
    272
    
    Load Kw L3
    272
    
    Load Power Factor
    272
    
    Group: Mains
    273
    
    Load Power Factor L1
    273
    
    Load Power Factor L2
    273
    
    Load Power Factor L3
    273
    
    Mains Voltage L1-N
    274
    
    Mains Voltage L2-L3
    274
    
    Mains Voltage L2-N
    274
    
    Mains Voltage L3-L1
    274
    
    Group: Controler I/O
    275
    
    Engine State
    280
    
    FW Branch
    280
    
    FW Version
    280
    
    ID String
    280
    
    Group: Log Bout
    281
    
    SPI Module a
    281
    
    Timer Text
    281
    
    Log Bout 2
    282
    
    Log Bout 3
    282
    
    Log Bout 4
    282
    
    Log Bout 5
    282
    
    Cell Diag Code
    284
    
    Cell Errorrate
    285
    
    Cell Signal Lev
    286
    
    Cell Status
    286
    
    Operator
    286
    
    Last Email Result
    291
    
    MAC Address
    291
    
    Current Subnet Mask
    292
    
    Em Bio a
    292
  - Logical Binary Inputs
    293
    
    Logical Binary Inputs Alphabetically
    294
    
    Emergency Stop
    305
    
    Fault Reset Button
    305
    
    Force Regeneration
    305
    
    Fuel Pump On/Off
    306
    
    GCB Feedback
    307
    
    Horn Reset Button
    308
    
    Mains Fail Block
    308
    
    MCB Feedback
    309
    
    Not Used
    310
    
    Protection Enable
    310
    
    Regeneration Inhibit
    310
    
    Remote AUTO
    310
    
    Remote man
    311
    
    Remote off
    311
    
    Rem TEST on Load
    312
    
    Remote Start/Stop
    312
    
    Remote TEST
    313
    
    Sd Override
    313
    
    Alphabetical Groups of Logical Binary Outputs
    314
  - Logical Binary Outputs
    314
    
    Logical Binary Outputs Alphabetically
    315
    
    AL AIN 1 Sd+Boc
    316
    
    AL AIN 1 Wrn
    316
    
    AL AIN 2 Sd+Boc
    316
    
    AL AIN 2 Wrn
    316
    
    AL AIN 3 Wrn
    317
    
    AL Battery Flat
    317
    
    AL Battery Overvoltage
    317
    
    AL Battery Undervoltage
    317
    
    AL Common BOC
    318
    
    AL Common Fls
    318
    
    AL Common Sd
    318
    
    AL Common Wrn
    318
    
    AL Coolanttemp Low
    319
    
    AL Coolanttemp Sd
    319
    
    AL Coolanttemp Wrn
    319
    
    AL D+ Fail
    319
    
    AL Fuel Level Wrn
    320
    
    AL Mains Fail
    320
    
    AL Maintenance 1
    320
    
    AL Oil Press Sd
    321
    
    AL Oil Press Wrn
    321
    
    AL Overcurrent
    321
    
    AL Overspeed
    321
    
    Alarm
    322
    
    Choke
    322
    
    Cooling Pump
    322
    
    ECU Communic Error
    323
    
    ECU Communic OK
    323
    
    ECU Power Relay
    324
    
    ECU Red Lamp
    324
    
    ECU Run Stop
    325
    
    ECU Yellow Lamp
    325
    
    Exercise Timer 1
    325
    
    Fault Reset
    325
    
    Fuel Solenoid
    326
    
    Fuel Pump
    327
    
    GCB Close/Open
    327
    
    GCB Open Command
    328
    
    Repeated GCB Close Command
    328
    
    GCB off Coil
    329
    
    GCB on Coil
    330
    
    GCB on Coil Close Command
    330
    
    GCB UV Coil
    330
    
    Repeated GCB on Coil Close Command
    330
    
    GCB UV Coil Close Command
    331
    
    GCB UV Coil Open Command
    331
    
    Generator Healthy
    332
    
    Glow Plugs
    332
    
    Glow Plugs in Cranking Fail Pause
    333
    
    HEST Lamp
    334
    
    Horn
    334
    
    Idle/Nominal
    335
    
    Mains Healthy
    335
    
    MCB Close Command
    336
    
    MCB Open Command
    336
    
    Repeated MCB Close Command
    336
    
    MCB off Coil
    337
    
    MCB off Coil Command
    337
    
    MCB on Coil
    338
    
    MCB on Coil Close Command
    338
    
    Repeated MCB on Coil Close Command
    338
    
    MCB UV Coil
    339
    
    MCB UV Coil Close Command
    339
    
    Mcb UV Coil Open Command
    339
    
    Mode AUTO
    340
    
    Mode man
    340
    
    Mode off
    340
    
    Mode TEST
    340
    
    Prestart in Cranking Fail Pause
    342
    
    Ready
    343
    
    Ready to AMF
    343
    
    Ready to Load
    343
    
    Regenerationneeded
    344
    
    Starter
    344
    
    Stop Pulse
    345
    
    Stop Solenoid
    345
    
    Ventilation
    346
    
    Ventilation on Pulse
    346
    
    Ventilation off Pulse
    347
    
    Alphabetical Groups of Logical Analog Inputs
    348
  - Logical Analog Inputs
    348
    
    Logical Analog Inputs Alphabetically
    349
    
    AIN Prot01
    350
    
    AIN Prot02
    351
    
    AIN Prot03
    352
    
    Coolant Temp
    353
    
    Lai: C
    353
    
    Fuel Level
    354
    
    Oil Pressure
    355
- Alarms
  356
  - List of Alarms Level
    357
  - Alarm Email 1 Fail
    358
  - Alarm SMS 1 Fail
    358
  - ECU Wait to Start
    358
  - Warnings
    358
  - Event SMS 1 Fail
    359
  - Wrn Battery < Voltage
    359
  - Wrn Battery > Voltage
    359
  - Wrn Charging Alternator Fail
    359
  - Wrn Coolant Temp
    360
  - Wrn Coolant Temperature Low
    360
  - Wrn ECU Communication Fail
    360
  - Wrn Fuel Level
    360
  - Wrn bin Protection
    361
  - Wrn Generator L1 < Voltage
    361
  - Wrn Generator L1 > Voltage
    361
  - Wrn Generator L1L2 > Voltage
    361
  - Wrn Generator L1L2 < Voltage
    362
  - Wrn Generator L2 < Voltage
    362
  - Wrn Generator L2 > Voltage
    362
  - Wrn Oil Pressure
    367
  - Wrn Overload
    367
  - After-Treatment
    368
  - Wrn Override All Sd
    368
  - Wrn Stop Fail
    368
  - EM(A) - a Message Lost
    369
  - EM(A) - Configuration Mistake
    369
  - EM(A) - Insufficient
    369
  - EM(A) - Missing or Damaged
    369
  - Mains CCW Rotation
    370
  - Manual Restore
    370
  - Module(Slota) - Comm. Outage
    370
  - Module(Slota) - False Module
    371
  - Module(Slota) - Unexpected
    371
  - Module(Slota) - Unknown Module
    371
  - Wrn Fuel Transfer Failed
    371
  - Alarms Level 2
    372
    
    Sd Battery Flat
    374
    
    Sd Coolant Temp
    374
    
    Sd ECU Communication Fail
    374
    
    Shutdown
    374
    
    Sd AIN Protec
    375
    
    Sd bin Protection
    375
    
    Sd Fuel Level
    375
    
    Sd GCB Fail
    375
    
    Sd Generator L1 < Voltage
    376
    
    Sd Generator L1 > Voltage
    376
    
    Sd Generator L1L2 > Voltage
    376
    
    Sd Generator L2L3 < Voltage
    378
    
    Sd Generator L3 < Voltage
    378
    
    Sd Generator L3 > Voltage
    378
    
    Sd Oil Pressure
    380
    
    Sd Overload
    380
    
    Sd Overspeed
    380
    
    Sd RPM Measurement Fail
    381
    
    Sd Short Circuit
    381
    
    Sd Start Fail
    381
    
    Sd Underspeed
    381
    
    BOC AIN Prot
    382
    
    BOC Coolant Temp
    382
    
    BOC Fuel Level
    382
    
    Other Type
    382
    
    BOC Generator L1 < Voltage
    383
    
    BOC Generator L1L2 < Voltage
    383
    
    BOC Generator L2 < Voltage
    383
    
    BOC Generator L2L3 < Voltage
    383
  - Fail Sensor and Other Types
    385
    
    Fail Sensor
    388
    
    Fls AIN Prot
    388
    
    Fls Coolant Temp
    388
    
    Fls Fuel Level
    388
- Modules
  388
  - Communication Modules
    389
  - Plug-In Modules
    389
  - CM-Ethernet
    391
    
    Firmware Upgrade
    391
    
    Module Setup
    392
    
    How to Start Using CM-GPRS Module
    393
    
    SIM Card Settings
    393
    
    GSM Diag Code – Common List of Diagnostic Codes for Cellular Modules
    394
    
    How to Start Using CM-4G-GPS Module
    396
  - Extension Modules
    398
  - EM-BIO8-EFCP Wiring
    400

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