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Climax KM3000 Manuals
Manuals and User Guides for Climax KM3000. We have
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Climax KM3000 manuals available for free PDF download: Manual, Operating Manual
Climax KM3000 Manual (122 pages)
KEY MILL MACHINE
Brand:
Climax
| Category:
Power Tool
| Size: 9 MB
Table of Contents
Table of Contents
7
How to Use this Manual
15
Safety Alerts
15
Introduction
15
General Safety Precautions
16
Machine - Specific Safety Precautions
17
Risk Assessment and Hazard Mitigation
18
Risk Assessment Checklist
19
Labels
20
KM3000 Features and Components
21
Overview
21
Features and Components
21
KM4000 Features and Components
23
Controls
24
KM3000/KM4000 Electric Power
24
KM3000/KM4000 Pneumatic Power
26
KM3000/KM4000 Hydraulic Power
28
Km3000 Dimensions
29
Specifications
32
3 Setup
35
Receipt and Inspection
35
Km3000/Km4000 Tooling Setup
36
Lifting and Rigging
36
Km3000 Standard Shaft Mounting
37
Km4000 Standard Shaft Mounting
38
Km3000 Stub - End Mounting
40
Km4000 Stub - End Mounting
40
Large Shaft Mounting
40
Km3000 Small Shaft Mounting
42
Km3000/Km4000 Extra Long Shaft Mounting
42
Km4000 Small Shaft Mounting
42
Km3000 Cross Milling Setup
43
Km3000/Km4000 Bench Vise Mounting
43
Km3000/Km4000 Traverse Feed
43
Km3000/Km4000 Vertical Adjustment
43
4 Operation
45
Pre - Operation Checks
45
Pre Operation Checks
45
Electric Checks
46
Electric Power: Starting the Machine
47
Hydraulic Checks
47
Km3000/Km4000 Operation
47
Pneumatic Checks
47
Starting the Machine
47
Electric Power: Stopping the Machine
48
Hydraulic Power: Starting and Stopping the Machine
48
Pneumatic Power: Starting the Machine
48
Starting the Machine
48
Stopping the Machine
48
Operation
49
Operation Based on Power Type
49
Pneumatic Power: Stopping the Machine
49
Stopping the Machine
49
Electric Machines
50
KM3000/KM4000 Electric Machines
50
KM3000/KM4000 Pneumatic Machine
50
Pneumatic Machine
50
Hydraulic Machine
51
KM3000/KM4000 Hydraulic Machine
51
Keyway Cutting
52
Km3000/Km4000 Keyway Cutting
52
Cross Slide )
53
Km4000 Lateral Feed ( Cross Slide )
53
KM3000/KM4000 Long/Extended Keyways
54
Km3000/Km4000 Special Applications
54
Long / Extended Keyways
54
Special Applications
54
Axially Aligned Keyways
55
KM3000/KM4000 Axially Aligned Keyways
55
KM3000/KM4000 End Mill Feed (Vertical Adjustment)
56
KM3000/KM4000 Rotated Keyways
56
Rotated Keyways
56
KM4000 Wide Keyways
57
Wide Keyways
57
5 Maintenance
59
Maintenance Checklist
59
Approved Lubricants
60
Caution
60
Maintenance Tasks
61
Km3000/Km4000
62
KM3000/KM4000 Gearbox, Spindle, Quill Assembly
62
KM3000/KM4000 Leadscrew
62
KM3000/KM4000 Slide Assemblies
62
KM3000/KM4000 Vertical Adjustment Screw
62
Leadscrew
62
Slide Assemblies
62
Spindle , Quill Assembly
62
Vertical Adjustment Screw
62
Electric Power Systems
63
KM3000/KM4000 Electric Power Systems
63
KM3000/KM4000 Installing the Vertical Leadscrew and Cover
63
KM3000/KM4000 Replacing Motor
63
Pneumatic Power Systems
63
Replacing Motor
63
Hydraulic Power Systems
64
KM3000/KM4000 Hydraulic Power Systems
64
Chain Clamp
65
Hydraulic Hoses and Fittings
65
Hydraulic Motor 5.3.10.2 Hydraulic Filter and Fluid 5.3.10.3 Km4000 5.3.11 Chain Clamp
65
Long-Term Storage
67
Shipping
67
Short-Term Storage
67
Storage
67
Storage and Shipping
67
Appendix A Assembly Drawings
69
Appendix Aassembly Drawings
69
Igure A-1. Km3000/Km4000 Assembly (P/N 103548)
70
Igure A-2. Km3000/Km4000 Assembly Configurations and Parts List (P/N 103548)
71
Igure A-3. Km3000/Km4000 Pneumatic Assembly (P/N 85123)
72
Igure A-4. Km3000/Km4000 Pneumatic Assembly Parts List (P/N 85123)
73
Igure A-5. Km4000 Chart Assembly (P/N 103884)
74
Igure A-6. Km4000 Label Locations (P/N 103884)
75
Electric Assembly (P/N 103899)
76
Igure A-7. Topslide Eldon Shank Inch
76
Electric Assembly (P/N 103899)
77
Igure A-8. Topslide Eldon Shank Inch
77
Th Generation Hydraulic Keymill Assembly (P/N 34933)
78
Rd Generation Hydraulic Keymill Assembly (P/N 35088)
79
Igure A-11. Base and Top Slide Assembly (P/N 28839)
80
Igure A-12. Base and Top Slide Assembly Metric (P/N 30459)
81
Igure A-13. Clamp Assembly (P/N 15647)
82
Igure A-14. Top Slide Assembly (P/N 75077)
83
Igure A-15. Top Slide Leadscrew Assembly (P/N 38091)
84
Igure A-16. Km4000 Cross Slide Leadscrew Inch Assembly (P/N 16263)
85
Igure A-17. Km4000 Cross Slide Leadscrew Metric Assembly (P/N 16264)
86
Igure A-18. Gearbox Spindle Drivetop Assembly (P/N 34403)
87
Ratio Assembly (P/N 103341)
88
Igure A-20. Vertical Leadscrew Assembly (P/N 75096)
89
Igure A-21. Spindle and Quill Assembly (P/N 15651)
90
Igure A-22. Spindle and Quill Assembly Metric (P/N 16022)
91
Igure A-23. Electric Motor Assembly (P/N 103702)
92
Igure A-24. Pneumatic Conditioning Unit Assembly 1 (P/N 101920)
93
Igure A-25. Pneumatic Conditioning Unit Assembly 2 (P/N 101920)
94
Igure A-26. Pneumatic Conditioning Unit Schematic and Parts List (P/N 101920)
95
Igure A-27. Pneumatic Motor Assembly (P/N 38708)
96
Igure A-28. Pneumatic Motor Assembly Parts List (P/N 38708)
97
Igure A-29. Hydraulic Key Mill Gearbox (P/N 34935)
98
Igure A-30. Box Gear Assembly (P/N 21022)
99
Igure A-31. Hydraulic Motor Assembly (P/N 35002)
100
Igure A-32. Hydraulic Motor Assembly (P/N 81521)
101
Igure A-33. Chain Clamp Assembly (P/N 10378)
102
Igure A-34. Km4000 Chain Clamp Assembly (P/N 10491)
103
Igure A-35. Chain Clamp Assembly Diameter (P/N 27364)
104
Igure A-36. Km4000 Base Assembly (P/N 13262)
105
Igure A-37. Cross Milling Adapter (Km4000 Base Shown ) (P/N 10381)
106
Igure A-38. Shim Kit Assembly (P/N 11669)
107
Able A-1. Km4000 120V Inch Spare Parts Kit (P/N 103963)
108
Able A-2. Km4000 230V Inch Spare Parts Kit (P/N 103964)
109
Able A-3. 120V Inch Spare Parts Kit (P/N 75012)
111
Able A-4. 230V Metric Spare Parts Kit (P/N 68419)
112
Able A-5. Pneumatic Inch Spare Parts Kit (P/N 103866)
113
Appendix Bschematics
117
Appendix Csds
119
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Climax KM3000 Operating Manual (104 pages)
KEY MILL MACHINE
Brand:
Climax
| Category:
Industrial Equipment
| Size: 4 MB
Table of Contents
Table of Contents
7
1 Introduction
13
How to Use this Manual
13
Safety Alerts
13
General Safety Precautions
14
Machine - Specific Safety Precautions
15
Risk Assessment and Hazard Mitigation
16
Risk Assessment Checklist
17
Labels
18
2 Overview
19
Features and Components
19
Controls
21
Pneumatic Power
22
Hydraulic Power
22
Dimensions
24
Specifications
26
3 Setup
29
Receipt and Inspection
29
Lifting and Rigging
30
End Mill Setup
30
Typical Shaft Mounting
31
Stub - End Mounting
33
Large Shaft Mounting
33
Small Shaft Mounting
34
Bench Vise Mounting
34
Horizontal Feed
34
Vertical Adjustment
35
4 Operation
37
Pre - Operation Checks
37
Operation Modes
37
Electric Machines
38
Pneumatic Machine
38
Hydraulic Machine
39
Special Requirements
39
Extended Keyways
40
Axially Spaced Keyways
40
Cross Milling
42
5 Maintenance
43
Maintenance Checklist
43
Approved Lubricants
44
Maintenance Tasks
45
Slide Assembly
45
Leadscrew
45
Bar Clamp
45
Vertical Adjustment Screw
45
Gearbox, Spindle, Quill Assembly
46
Gearbox , Spindle , Quill Assembly
46
Attaching Motor
46
Adjusting Screw and Cover
46
Electric Power Systems
47
Pneumatic Power Systems
47
Hydraulic Power Systems
48
Hydraulic Motor
48
Hydraulic Filter and Fluid
48
6 Storage and Shipping
49
Storage
49
Short-Term Storage
49
Long-Term Storage
49
Shipping
50
Decommissioning
50
Appendix Aassembly Drawings
51
Igure A-1. Km3000 Assembly with Speed Control (P/N 85119)
52
Igure A-2. Km3000 Assembly with Speed Control Parts List (P/N 85119)
53
Igure A-3. Km3000 Assembly with Speed Control Parts List (P/N 85119)
54
Igure A-4. Km3000 Assembly with Speed Control Parts List (P/N 85119)
55
Igure A-5. Km3000 Assembly (P/N 85122)
56
Igure A-6. Km3000 Assembly Parts List (P/N 85122)
57
Igure A-7. Km3000 Pneumatic Assembly (P/N 85123)
58
Igure A-8. Km3000 Pneumatic Assembly Parts List (P/N 85123)
59
Igure A-9. Km3000 Pneumatic Assembly (P/N 85124)
60
Igure A-10. Base and Top Slide Assembly (P/N 28839)
61
Igure A-11. Base and Top Slide Assembly Metric (P/N 30459)
62
Igure A-12. Clamp Assembly (P/N 15647)
63
Igure A-13. Top Slide Assembly (P/N 75077)
64
Igure A-14. Top Slide Leadscrew Assembly (P/N 38091)
65
Igure A-15. Gearbox Spindle Drivetop Assembly (P/N 34403)
66
Igure A-16. Vertical Leadscrew Assembly (P/N 75096)
67
Igure A-17. Spindle and Quill Assembly (P/N 15651)
68
Igure A-18. Spindle and Quill Assembly Metric (P/N 16022)
69
Igure A-19. Motor Electric Assembly (P/N 81474)
70
Igure A-20. Motor Assembly (P/N 11895)
71
Igure A-21. Motor Assembly Parts List (P/N 11895)
72
Igure A-22. Cap Motor End Assembly (P/N 81475)
73
Igure A-23. Mtr/Spd Controller Assembly (P/N 36686)
74
Igure A-24. Electric Motor Assemblies 120V (P/N 36780) and 230V (P/N 36684)
75
Igure A-25. 230V 50/60 Hce Controller (P/N 79218)
76
Igure A-26. Multiple Model Controller (P/N 79218)
77
Ontroller Parts List
78
Igure A-28. Iline Switch (P/N 37938)
79
Neumatic Drive Assembly
80
Igure A-30. Valve and Hose Air Assembly (P/N 10380)
81
Igure A-31. Pneumatic Conditioning Unit Assembly (P/N 78264)
82
Igure A-32. Pneumatic Conditioning Unit Assembly Parts List (P/N 78264)
83
Igure A-33. Pneumatic Motor Assembly (P/N 38708)
84
Igure A-34. Pneumatic Motor Assembly Parts List (P/N 38708)
85
Igure A-35. Hydraulic Key Mill Gearbox (P/N 34935)
86
Igure A-36. Box Gear Assembly (P/N 21022)
87
Igure A-37. Hydraulic Motor Assembly (P/N 35002)
88
Igure A-38. 250-450 Rpm Hydraulic Motor Assembly (P/N 41432)
89
Igure A-39. Chain Clamp Assembly (P/N 10378)
90
Igure A-40. Chain Clamp Assembly Diameter (P/N 27364)
91
Ross Milling Adapter
92
Igure A-42. Shim Kit Assembly (P/N 11669)
93
Able A-1. Service Parts List
94
Appendix Bschematics
97
Appendix Csds
101
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