Clayton Steam Master Series Manuals

Manuals and User Guides for Clayton Steam Master Series. We have 1 Clayton Steam Master Series manual available for free PDF download: User Manual

Clayton Steam Master Series User Manual

Clayton Steam Master Series User Manual (110 pages)

Brand: Clayton | Category: Iron | Size: 6 MB

Table of Contents

Safety Summary

3
Important Information

5
Receiving and Unpacking

6
Overview of Unit Features

7
ASME Conformance Statement

11
Specifications

13
- Table of Contents
  15
Section 1 Using this Manual

19
- General
  19
- Feedwater Treatment
  20
Section 2 Description

21
- Water and Steam System
  21
  - Flow
    21
  - Feedwater Pump
    21
  - Heating Coil
    21
  - Steam Separator
    23
  - Steam Trap
    24
- Control Devices
  24
  - Group Motor Protectors (GMP)
    24
  - Gas Pressure Switch - High (GPSH)
    24
  - Gas Pressure Switch - Low (GPSL)
    24
  - Limit Pressure Switch (LPS)
    25
  - Main Gas Valve (MGV)
    25
  - Power Supply
    25
  - Stepdown Transformer (115 VAC)
    25
  - Variable Speed Drive (VSD)
    25
- PLC (Programmable Logic Controller)
  25
Section 3 Safety Precautions

27
- Hot Components
  27
- Poorly-Vented Boiler Rooms
  27
- Frost
  27
- Moving Parts
  27
- Protruding Parts
  27
- Sharp Parts and Rough Edges
  27
- Welding and Grinding
  27
- Uneven Surfaces and Physical Obstructions
  27
- Pressurized Gases and Liquids
  27
- Heavy or Loose Parts
  28
- Vacuum Created by Steam or Hot Water Cooling down
  28
- Water Hammer
  28
- Pre-Stressed Springs
  28
- Electrical Parts
  28
- Chemicals
  28
- Loud Excessive Noise
  28
- Human Error
  28
- Automation
  29
- Feedwater Pump
  29
  - Hot Surface
    29
  - Freezing Conditions
    29
  - Fluid under Pressure
    29
  - Handling Heavy and Loose Parts
    29
  - Compressed Springs
    29
  - Electrical Parts
    29
  - Human Error
    29
- Heating Coil and Steam Separator
  29
  - Fluid under Pressure
    30
  - Water Hammer
    30
  - Vacuum
    30
- Fuel and Air Piping
  30
  - Poorly-Vented Boiler Room
    30
  - Explosion Risk
    30
  - Falling Risk
    30
Section 4 Operating Instructions

31
- Main Menu Screen
  31
- Start up Auto Mode
  31
- Start Mode
  32
  - Easy Start
    33
  - Operator Start
    33
- Manual Mode Operation
  33
  - Manual Fill Mode
    33
  - Manual Firing Mode
    34
- Restart after Momentary Shut down
  34
- Intermittent Fill / Wet Lay-Up
  35
- Dry Shut down
  35
- Advanced-Level Screens
  36
  - Modify Set Point and Tune PID Screens
    36
  - Calibration Screens
    37
- Alarm Screens
  38
  - Alarm Annunciation
    38
  - Alarm History
    38
- Maintenance Drain
  38
Section 5 Troubleshooting

39
- Water System
  40
- Fuel System - Gas-Fired Machines
  41
- Electrical System
  42
- Weishaupt Packaged Burner Unit
  43
Section 6 Periodic Maintenance

45
- Feedwater Treatment
  45
- Daily Service
  45
  - Record Operating/ Steam Pressure
    45
  - Trap Timing
    45
  - Test and Record Feedwater
    45
  - Manual Blowdown
    45
  - Walk-Around Inspection
    45
- Weekly Service
  46
  - Steam Generator Unit
    46
  - Hot-Well Tank
    46
  - Belt Tension
    46
- Monthly Service
  46
- Semi-Annual Service
  50
- Annual Service
  50
- Heating Coil Scale Removal
  51
Section 7 Component Maintenance

57
- Feedwater Pump Maintenance
  58
  - Check-Valve Maintenance
    58
  - Replacing Check-Valve Seats
    58
  - Diaphragm Replacement
    59
  - Pump Disassembly
    61
  - Inspect and Repair Pump
    61
  - Pump Reassembly
    61
  - Install High Strength Studs
    62

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