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LEXION 480
Claas LEXION 480 Manuals
Manuals and User Guides for Claas LEXION 480. We have
1
Claas LEXION 480 manual available for free PDF download: Repair Manual
Claas LEXION 480 Repair Manual (1018 pages)
Brand:
Claas
| Category:
Farm Equipment
| Size: 38.16 MB
Table of Contents
Table of Contents
3
General Information
15
General
17
Introduction
17
Introduction to the CLAAS Repair Manual
18
Key to Symbols
19
Safety Rules
21
Important Notice
21
Identification of Warning and Danger Signs
22
Correct Use of the Machine
22
General Safety and Accident Prevention Regulations
22
Leaving the Machine
23
Compressor-Type Air Conditioner
23
Maintenance
23
Basic Rule
23
Pressure Accumulator
23
General Repair Information
25
Reason of Damage
25
Spare Parts
25
Engine
25
Gearboxes
25
Alternator
25
Tensioning the Steel Roller Chains
25
Taper Ring Fasteners
25
Self-Locking Bolts
25
Liquid Locking Compound
26
Correct Installation of Lock Collar Bearings
26
Correct Installation of Adapter Sleeve Bearings
26
Ferrule Fittings on Hydraulic Lines
26
Progressive Ring Fittings on Hydraulic Lines
27
Taper Fittings on Hydraulic Lines
27
Welding
28
Some Advice for Speedy and Correct Repair Work
28
Tightening Torques
29
Bolts
29
Hydraulic Fittings
30
Brake Line Screw Joints
31
Wheel Bolts
32
Safety Features
32
Specifications
33
Lubricants Chart
33
Hydraulic Pressure Values
34
Sectional View of Machine
35
Drive Diagram
39
Drive Diagram, Left-Hand
39
Drive System Diagram, Right-Hand Side
40
Operator's Platform
41
Air Conditioner
43
Important Instructions Regarding the Compressor-Type Air Conditioning System
43
Important Instructions Regarding the Installation of Parts in the Compressor-Type Air Conditioner
44
Air Conditioning System - Topping up Refrigerant
45
Checking / Topping up the Refrigerant Oil Level at the Air Conditioner Compressor
46
Topping up Refrigerant Oil
47
Removing the Condenser
47
Refitting the Condenser
48
Removing the Air Conditioner Compressor
49
Installing the Air Conditioner Compressor
50
Removing the Air Conditioner Compressor Electro-Magnetic Clutch
50
Air Conditioner Compressor Sanden Sd 7H 15, Disassembled
54
Installing the Air Conditioner Compressor Electro-Magnetic Clutch
55
Removing the Air Conditioner Compressor Cylinder Head / Cylinder Head Gasket
57
Installing the Air Conditioner Compressor Cylinder Head / Cylinder Head Gasket
58
Removing the Air Conditioner Compressor Shaft Seal
59
Installing the Air Conditioner Compressor Shaft Seal
61
Removing the Expansion Valve
62
Air Conditioning System (Cab Side), Disassembled
64
Installing the Expansion Valve
65
Removing the Thermostat
65
Installing the Thermostat
67
Removing the Evaporator
68
Installing the Evaporator
69
Removing the Filter Receiver Drier
71
Filter Receiver Drier, Disassembled
72
Installing the Filter Receiver Drier
72
Steering
75
Scenes of Failures on the Orbitrol Steering Unit
75
External Leaks
75
Internal Leaks
75
Removing the Steering Column
76
Disassembling the Steering Column
78
Steering Column, Disassembled
81
Assembling the Steering Column
82
Installing the Steering Column
83
Removing the Valve Block from the Orbitrol
85
Installing the Valve Block on the Orbitrol
86
Removing the Orbitrol
88
Orbitrol, Disassembled
88
Installing the Orbitrol
89
Parking Brake
93
Removing the Parking Brake
93
Installing the Parking Brake
94
Foot Brake
95
Removing the Master Brake Cylinder
95
Master Brake Cylinder, Disassembled
95
Assembling the Master Brake Cylinder
95
Installing the Master Brake Cylinder
96
Adjusting the Master Brake Cylinder
96
Engine Electric System
97
Alternator
97
Threshing Mechanism
99
Feed Rake Conveyor
101
Removing the Feed Rake Conveyor
101
Installing the Feed Rake Conveyor
103
Removing the Intercepting Piece
104
Installing the Intercepting Piece
104
Removing the Feed Rake Conveyor Suction Blower
105
Disassembling the Feed Rake Conveyor Suction Blower
105
Feed Rake Conveyor Suction Blower, Disassembled
107
Assembling the Feed Rake Conveyor Suction Blower
108
Installing the Feed Rake Conveyor Suction Blower
109
Removing the Top Feed Rake Shaft
109
Feed Rake Top Shaft, Disassembled
114
Installing the Feed Rake Top Shaft
115
Removing the Bottom Feed Rake Roller
119
Bottom Feed Rake Roller, Disassembled
121
Assembling the Bottom Feed Rake Roller
121
Installing the Bottom Feed Rake Roller
121
Replacing the Wooden Ledges
122
Removing the Intermediate Floor
123
Installing the Intermediate Floor
125
Replacing the Runners
125
Removing the Intermediate Drive Shaft
126
Installing the Intermediate Drive Shaft
131
Removing the Reverser Drive
132
Installing the Reverser Drive
135
Replacing the Feeder Chains
135
Threshing Concave
139
Removing the Stone Trap
139
Installing the Stone Trap
139
Removing the Preconcave
140
Preconcave, Disassembled
143
Installing the Preconcave
144
Removing the Main Concave
145
Main Concave, Disassembled
148
Installing the Main Concave
150
Basic Concave Setting
154
Adjusting the Concave Potentiometer
159
Learning the Limit Stops
159
Accelerator
161
Removing the Bearing Assembly and the Shaft on the Right-Hand Side
161
Disassembling the Right-Hand Bearing Assembly
163
Assembling the Right-Hand Bearing
163
Installing the Right-Hand Bearing Assembly and Shaft
165
Removing the Bearing Assembly on the Left-Hand Side
168
Disassembling the Left-Hand Bearing Assembly
170
Assembling the Left-Hand Bearing Assembly
171
Installing the Left-Hand Bearing Assembly
172
Replacing the Accelerator Caps
173
Removing the Accelerator
174
Accelerator, Disassembled
177
Installing the Accelerator
178
Threshing Drum
183
Removing the Right-Hand Drum Bearing Assembly
183
Disassembling the Right-Hand Drum Bearing
185
Right-Hand Drum Bearing, Disassembled
186
Installing the Right-Hand Drum Bearing
187
Removing the Left-Hand Drum Bearing Assembly
188
Disassembling the Left-Hand Drum Bearing
190
Left-Hand Drum Bearing Assembly, Disassembled
190
Installing the Left-Hand Drum Bearing Assembly
191
Removing the Threshing Drum
192
Threshing Drum, Disassembled
194
Renewing the Beater Bars
195
Removing the Threshing Drum Shaft
196
Installing the Threshing Drum Shaft
198
Installing the Threshing Drum
199
Impeller
201
Removing the Right-Hand Impeller Bearing
201
Installing the Right-Hand Impeller Bearing
203
Removing the Left-Hand Impeller Bearing
203
Installing the Left-Hand Impeller Bearing
205
Removing the Impeller
206
Installing the Impeller
208
Removing the Flanged Shaft (from Serial no
209
Impeller Disassembled
210
Installing the Flanged Shaft
211
Removing the Impeller Shaft (up to Serial no
212
Impeller Disassembled
213
Installing the Impeller Shaft
214
(Up to Serial no
215
Axial Rotors
215
Removing the Separation Grates
215
Installing the Separation Grates
217
Removing the Separating Jacket
217
Installing the Separating Jacket
220
Removing the Axial Rotor Supporting Arm
221
Disassembling the Axial Rotor Supporting Arm
222
Supporting Arm, Disassembled
223
Installing the Axial Rotor Supporting Arm
223
Removing the Axial Rotor
225
Installing the Axial Rotor
227
Removing the Hybrid Unit Completely
228
Installing the Hybrid Unit
236
Cleaning Unit
239
Return Pan
241
Lowering the Return Pan (from Serial no
241
Raising and Installing the Return Pan (from Serial no
242
Removing the Return Pan
243
Rear Rocker Arm, Disassembled
245
Installing the Return Pan
245
Sieve Pan
247
Removing and Installing the Sieves
247
Removing the Upper Sieves (from Serial no
247
Removing the Lower Sieves (from Serial no
249
Installing the Sieves (from Serial no
250
Tightening Torques of Axial Mountings for the Upper and Lower Sieves (from Serial no
250
Sieves - Basic Setting (Electric Sieve Adjustment - from Serial no
251
Removing the Upper Sieves (up to Serial no
251
Removing the Lower Sieves (up to Serial no
253
Installing the Sieves (up to Serial no
254
Tightening Torques of Axial Mountings for the Upper and Lower Sieves (up to Serial no
255
Sieves - Basic Setting (Electric Sieve Adjustment - up to Serial no
255
Removing the 3-D Upper Sieve Frame
256
Installing the 3-D Upper Sieve Frame
262
Removing the Sieve Pan
263
Installing the Sieve Pan
267
Checking and Adjusting the Alignment of Preparation Floor and Sieve Pan
270
Preparation Floor
271
Removing the Preparation Floor
271
Preparation Floor, Disassembled
273
Installing the Preparation Floor
274
3-D Sieve Pan Control System
275
Adjusting the 3-D Sieve Pan Control System
275
Adjusting Pivot Arm (A) with the "3-D Gauge
276
Rocker Arm Drive
277
Removing the Intermediate Drive Shaft for the Rocker Arm Drive
277
Intermediate Drive Shaft for Rocker Arm Drive, Disassembled
278
Installing the Intermediate Drive Shaft for the Rocker Arm Drive
279
Cleaning Fan
281
Removing the Bearings of the Cleaning Fan
281
Cleaning Fan Bearing, Disassembled
284
Installing the Cleaning Fan Bearing
284
Removing the Cleaning Fan Shaft
285
Removing the Centre Cleaning Fan Bearing
289
Centre Cleaning Fan Bearing, Disassembled
289
Installing the Cleaning Fan Shaft
290
Removing the Cleaning Fan Rotors
291
Installing the Cleaning Fan Rotors
291
Removing the Cleaning Fan Housing
292
Installing the Cleaning Fan Housing
294
Grain Delivery
295
Returns Elevator
297
Removing the Returns Elevator Chain
297
Installing the Returns Elevator Chain
299
Removing the Top Returns Auger
299
Installing the Top Returns Auger
301
Removing the Returns Elevator
302
Disassembling the Returns Elevator
303
Assembling the Returns Elevator
305
Installing the Returns Elevator
305
Removing the Returns Elevator Boot
306
Installing the Returns Elevator Boot
307
Removing the Lower Returns Auger
307
Installing the Lower Returns Auger
309
Grain Elevator
311
Removing the Clean Grain Elevator Chain
311
Installing the Clean Grain Elevator Chain
312
Removing the Clean Grain Elevator Head
313
Dismantling the Clean Grain Elevator Head
314
Clean Grain Elevator Head, Disassembled
316
Assembling and Installing the Clean Grain Elevator Head
317
Removing the Clean Grain Elevator Shaft
317
Installing the Grain Elevator Shaft
318
Removing the Clean Grain Elevator Boot
319
Installing the Clean Grain Elevator Boot
320
Removing the Clean Grain Auger
320
Installing the Clean Grain Auger
323
Removing the Grain Tank Filler Auger
324
Removing the Grain Tank Filler Auger Angle Drive
325
Disassembling the Grain Tank Filler Auger Angle Drive
326
Grain Tank Filler Auger, Disassembled
327
Installing the Grain Tank Filler Auger
328
Grain Tank Unloading
331
Removing the Grain Tank Cross Auger
331
Grain Tank Cross Augers, Disassembled
334
Installing the Grain Tank Cross Auger
335
Removing the Vertical Grain Tank Unloading Auger
337
Installing the Vertical Grain Tank Unloading Auger
340
Removing the Horizontal Grain Tank Unloading Auger
341
Installing the Horizontal Grain Tank Unloading Auger
343
Removing the Lower Grain Tank Unloading Angle Drive (from Serial no
343
Disassembling the Lower Grain Tank Unloading Angle Drive (from Serial no
345
Lower Grain Tank Unloading Angle Drive, Disassembled (from Serial no
348
Assembling the Lower Grain Tank Unloading Angle Drive (from Serial no
349
Installing the Lower Grain Tank Unloading Angle Drive (from Serial no
352
Removing the Lower Grain Tank Unloading Angle Drive (up to Serial no
353
(Up to Serial no
354
Installing the Lower Grain Tank Unloading Angle Drive (up to Serial no
361
Removing the Upper Grain Tank Unloading Angle Drive
362
Disassembling the Upper Grain Tank Unloading Angle Drive
363
Assembling the Upper Grain Tank Unloading Angle Drive
365
Installing the Upper Grain Tank Unloading Angle Drive
368
Removing the Grain Tank Unloading Tube
369
Refitting the Unloading Auger Tube
370
Removing the Grain Tank Unloading Tube Elbow
370
Installing the Grain Tank Unloading Tube Elbow
371
Removing the Vertical Unloading Auger Tube
371
Installing the Vertical Unloading Auger Tube
372
Straw Discharge
373
Straw Chopper
375
Removing the Right-Hand Straw Chopper Bearing
375
Right-Hand Straw Chopper Bearing Assembly, Disassembled
377
Installing the Right-Hand Straw Chopper Bearing
377
Removing the Left-Hand Straw Chopper Bearing
379
Left-Hand Straw Chopper Bearing Assembly, Disassembled
380
Installing the Left-Hand Straw Chopper Bearing
380
Removing the Cutting Cylinder
381
Cutting Cylinder, Disassembled
385
Installing the Cutting Cylinder
386
Replacing the Free-Swinging Knives
387
Uni-Spreader
391
Removing the Fan Blade Bearings
391
Assembling and Installing the Fan Blade Bearing
398
Drives
403
Drive Belts
405
General Information
405
Drive Diagram
406
Drive Diagram, Left-Hand
406
Drive System Diagram, Right-Hand Side
407
Left-Hand Drive Belts
409
Removing the Cutterbar Drive Belt (1) (Cutterbar Drive Without Variable-Speed Drive)
409
Installing and Adjusting the Cutterbar Drive Belt (1) (Cutterbar Drive Without Variable-Speed Drive)
410
Removing the Cutterbar Drive Belt (2) (Cutterbar Drive with Variable-Speed Drive)
411
Installing and Adjusting the Cutterbar Drive Belt (2) (Cutterbar Drive with Variable-Speed Drive)
412
Removing the Cutterbar Variable-Speed Drive Belt (3)
413
Installing and Adjusting the Cutterbar Variable-Speed Drive Belt (3)
414
Removing the Impeller Drive Belt (4)
415
Installing and Adjusting the Impeller Drive Belt (4)
416
Removing the Cutterbar Intermediate Drive Belt (5)
417
Installing and Adjusting the Cutterbar Intermediate Drive Belt (5)
418
Removing the Uni-Spreader Hydraulic Pump Drive Belt (6)
419
Installing and Adjusting the Uni-Spreader Hydraulic Pump Drive Belt (6)
419
Removing the Main Intermediate Drive Belt (7)
420
Installing and Adjusting the Main Intermediate Drive Belt (7)
422
Removing the Grain Tank Unloading Intermediate Drive Belt (8)
424
Installing and Adjusting the Grain Tank Unloading Intermediate Drive Belt (8)
425
Removing the Straw Chopper Intermediate Drive Belt (9)
426
Installing and Adjusting the Straw Chopper Intermediate Drive Belt (9)
427
Removing the Straw Chopper Drive Belts (10 and 11)
428
Installing and Adjusting the Straw Chopper Drive Belts (10 and 11)
430
Removing the Uni-Spreader Intermediate Drive Belt (12)
431
Installing and Adjusting the Uni-Spreader Intermediate Drive Belt (12)
432
Removing the Sieve Pan Intermediate Drive Belt (13)
433
Installing and Adjusting the Sieve Pan Intermediate Drive Belt (13)
434
Removing the Sieve Pan Intermediate Drive Belt (14)
435
Installing and Adjusting the Sieve Pan Intermediate Drive Belt (14)
436
Removing the Sieve Pan Drive Belt (15)
437
Installing and Adjusting the Sieve Pan Drive Belt (15)
439
Removing the Uni-Spreader Drive Belt (16)
440
Installing and Adjusting the Uni-Spreader
441
Removing the Grain Tank Unloading Drive Chain (17)
442
Installing and Adjusting the Grain Tank Unloading Drive Chain (17)
443
Right-Hand Drive Belts
445
Adjusting the Axial Rotor Step Drive (18)
445
Adjusting the Axial Rotor Intermediate Drive (19)
446
Removing the Fan Intermediate Drive Belt (20)
447
Installing and Adjusting the Fan Intermediate Drive Belt (20)
448
Removing the Fan Drive Belt (21)
449
Installing and Adjusting the Fan Drive Belt (21)
449
Removing the Threshing Mechanism Variable-Speed Drive Belt (22)
450
Installing and Adjusting the Threshing Mechanism Variable-Speed Drive Belt (22)
451
Removing the Threshing Drum Drive Belt (23)
452
Installing and Adjusting the Threshing Drum Drive Belt (23)
453
Removing the Accelerator Drive Belt (24)
454
Installing and Adjusting the Accelerator Drive Belt (24)
455
Removing the Radiator Chaff Screen Intermediate Drive Belt (25)
456
Installing and Adjusting the Rotary Chaff Screen Intermediate Drive Belt (25)
457
Removing the Radiator Chaff Screen Drive Belt (26)
458
Installing and Adjusting the Rotary Chaff Screen Drive Belt (26)
458
Removing the Fan Drive Belt (27)
459
Installing and Adjusting the Fan Drive Belt (27)
460
Removing the Suction Blower Drive Belt (28)
461
Installing and Adjusting the Suction Blower Drive Belt (28)
462
Drive Belt (29)
462
Installing and Adjusting the Air Conditioner Compressor Drive Belt (29)
464
Removing the Compressed-Air Compressor Drive Belt (30)
465
Installing and Adjusting the Compressed-Air Compressor Drive Belt (30)
466
Removing the Alternator Drive Belt (31)
467
Installing and Adjusting the Alternator Drive Belt (31)
468
Removing the Feed Rake Conveyor Suction Blower Drive Belt (34)
470
Installing and Adjusting the Feed Rake Conveyor Suction Blower Drive Belt (34)
471
Removing the Straw Spreader Drive Belt (36)
472
Installing and Adjusting the Straw Spreader Drive Belt (36)
473
Cutterbar Drive
477
Removing the Front Pulley of Cutterbar Drive (1)
477
Installing the Front Pulley of Cutterbar Drive (1)
478
Removing the Deflection Pulley of Cutterbar Drive (1)
478
Deflection Pulley of Cutterbar Drive (1), Disassembled
479
Installing the Deflection Pulley of Cutterbar Drive (1)
479
Removing the Slip Clutch of Cutterbar Drive (1)
479
Installing the Slip Clutch of Cutterbar Drive (1)
480
Replacing the Slip Clutch Linings of Cutterbar Drive (1)
481
Slip Clutch of Cutterbar Drive (1), Dismantled
481
Removing the Jockey Pulley of Cutterbar Drive (1)
483
Jockey Pulley of Cutterbar Drive (1), Disassembled
483
Removing the Rear Pulley of Cutterbar Drive (1) (up to Serial no
483
Dismantling the Rear Pulley of Cutterbar Drive
486
Rear Pulley of Cutterbar Drive (1), Disassembled
488
(Up to Serial no
489
Assembling the Rear Pulley of Cutterbar Drive (1) (up to Serial no
489
Installing the Rear Pulley of Cutterbar Drive
491
Removing the Rear Pulley of Cutterbar Drive (1) (from Serial no
493
Dismantling the Rear Pulley of Cutterbar Drive (1) (from Serial no
496
Rear Pulley of Cutterbar Drive (1), Disassembled
498
Assembling the Rear Pulley of Cutterbar Drive (1) (from Serial no
499
Installing the Rear Pulley of Cutterbar Drive (1) (from Serial no
500
Removing the Cutterbar Variable-Speed Pulley Assembly (Spring-Loaded)
502
Disassembling the Cutterbar Variable-Speed Pulley Assembly (Spring-Loaded)
503
Cutterbar Variable-Speed Pulley Assembly (Spring-Loaded), Disassembled
506
Assembling the Cutterbar Variable-Speed Pulley Assembly (Spring-Loaded)
507
Installing the Cutterbar Variable-Speed Pulley Assembly (Spring-Loaded)
511
Removing the Cutterbar Drive V-Belt Pulley When a Cutterbar Variable-Speed Drive Is Fitted
513
Disassembling the Cutterbar Drive V-Belt Pulley
513
When a Cutterbar Variable-Speed Drive Is Fitted
513
Cutterbar Drive V-Belt Pulley with a Cutterbar Variable-Speed Drive Fitted, Disassembled
515
Assembling the Cutterbar Drive V-Belt Pulley with a Cutterbar Variable-Speed Drive Fitted
516
Installing the Cutterbar Drive V-Belt Pulley with a Cutterbar Variable-Speed Drive Fitted
518
Removing and Disassembling the Cutterbar Drive Deflection Pulley (2) with a Cutterbar Variable-Speed Drive Fitted
518
Assembling and Installing the Cutterbar Drive Deflection Pulley (2) with a Cutterbar Variable-Speed Drive Fitted
519
Removing the Cutterbar Variable-Speed Pulley Assembly (Hydraulic)
519
Disassembling the Cutterbar Variable-Speed Pulley Assembly (Hydraulic)
522
Cutterbar Variable-Speed Pulley Assembly (Hydraulic), Disassembled
524
Assembling the Cutterbar Variable-Speed Pulley Assembly (Hydraulic)
526
Installing the Cutterbar Variable-Speed Pulley Assembly (Hydraulic)
527
Removing the Cutterbar Clutch
528
Cutterbar Clutch, Disassembled
535
Installing the Cutterbar Clutch
536
Left-Hand Threshing Mechanism Drive
543
Removing the Threshing Mechanism Drive Pulley Assembly
543
Threshing Mechanism Drive Pulley Assembly, Disassembled
549
Installing the Threshing Mechanism Drive Pulley Assembly
550
Right-Hand Threshing Mechanism Drive
557
Removing the Threshing Drum Variable-Speed Pulley Assembly (Hydraulic)
557
Disassembling the Threshing Drum Variable-Speed Pulley Assembly (Hydraulic)
558
Threshing Drum Variable-Speed Pulley Assembly (Hydraulic), Disassembled
560
Assembling the Threshing Drum Variable-Speed Pulley Assembly (Hydraulic)
562
Installing the Threshing Drum Variable-Speed Pulley Assembly (Hydraulic)
562
Removing the Threshing Drum Variable-Speed Pulley Assembly (Spring-Loaded)
563
Disassembling the Threshing Drum Variable-Speed Pulley Assembly (Spring-Loaded)
564
Threshing Drum Variable-Speed Pulley Assembly (Spring-Loaded), Disassembled
567
Assembling the Threshing Drum Variable-Speed Pulley Assembly (Spring-Loaded)
568
Installing the Threshing Drum Variable-Speed Pulley Assembly (Spring-Loaded)
572
Removing the Threshing Mechanism Drive Pulley
574
Disassembling the Threshing Mechanism Drive Pulley
574
Threshing Mechanism Drive Pulley, Disassembled
576
Assembling the Threshing Mechanism Drive Pulley
577
Installing the Threshing Mechanism Drive Pulley
579
Threshing Drum Reduction Gearbox
581
Removing the Threshing Drum Reduction Gearbox
581
Disassembling the Threshing Drum Reduction Gearbox
582
Threshing Drum Reduction Gearbox, Disassembled
586
Assembling the Threshing Drum Reduction Gearbox
588
Installing the Threshing Drum Reduction Gearbox
591
Threshing Mechanism Intermediate Drive
595
Removing the Right-Hand Intermediate Drive Shaft Bearing
595
Installing the Right-Hand Intermediate Drive Shaft Bearing
596
Removing the Left-Hand Intermediate Drive Shaft Bearing
596
Installing the Left-Hand Intermediate Drive Shaft Bearing
597
Removing the Intermediate Drive Shaft
598
Installing the Intermediate Drive Shaft
598
Grain Tank Unloading Drive
599
Removing the Grain Tank Unloading Drive Pulley
599
Installing the Grain Tank Unloading Drive Pulley
601
Chopper Drive
603
Removing the Stage 1 Chopper Drive V-Belt Pulley
603
Stage 1 Chopper Drive V-Belt Pulley, Disassembled
605
Assembling and Installing the Stage 1 Chopper Drive V-Belt Pulley
606
Removing the Stage 2 Chopper Drive V-Belt Pulley
608
Stage 2 Chopper Drive V-Belt Pulley, Disassembled
610
Assembling and Installing the Stage 2 Chopper Drive V-Belt Pulley
611
Removing the Jockey Pulley of Straw Chopper Drive (10)
613
Jockey Pulley of Straw Chopper Drive (10), Disassembled
613
Assembling and Installing the Jockey Pulley of Straw Chopper Drive (10)
613
Removing the Jockey Pulley of Straw Chopper Drive (11)
614
Jockey Pulley of Straw Chopper Drive (11), Disassembled
614
Assembling and Installing the Jockey Pulley of Straw Chopper Drive (11)
615
Removing the Stage 3 Chopper Drive V-Belt Pulley
615
Disassembling the Stage 3 Chopper Drive V-Belt Pulley
617
Stage 3 Chopper Drive V-Belt Pulley, Dismantled
619
Assembling and Installing the Stage 3 Chopper Drive V-Belt Pulley
620
Straw Spreader Drive
623
Removing the Straw Spreader Bearing Housing
623
Disassembling the Straw Spreader Bearing Housing
624
Straw Spreader Bearing Housing, Disassembled
627
Assembling the Straw Spreader Bearing Housing
629
Installing the Straw Spreader Bearing Housing
631
Uni-Spreader Drive
635
Removing the Uni-Spreader Drive Angle Drive
635
Mounting the Uni-Spreader Drive Angle Drive
636
Sieve Pan Drive
637
Removing the Sieve Pan Drive V-Belt Pulley
637
Sieve Pan Drive V-Belt Pulley, Disassembled
638
Installing the Sieve Pan Drive V-Belt Pulley
639
Removing the Front Sieve Pan Drive Deflection Pulley
640
Front Sieve Pan Drive Deflection Pulley, Disassembled
640
Assembling the Front Sieve Pan Drive Deflection Pulley
641
Installing the Front Sieve Pan Drive Deflection Pulley
641
Removing the Rear Sieve Pan Drive Deflection Pulley
641
Rear Sieve Pan Drive Deflection Pulley, Disassembled
642
Assembling the Rear Sieve Pan Drive Deflection Pulley
643
Installing the Rear Sieve Pan Drive Deflection Pulley
643
Fan Drive
645
Removing the Stage 1 Fan Drive V-Belt Pulley
645
Stage 1 Fan Drive V-Belt Pulley, Disassembled
645
Installing the Stage 1 Fan Drive V-Belt Pulley
645
Fan Adjustment (Electric)
646
Fan Adjustment (Electric) Version
647
Up to Serial no
650
From Serial no
650
Removing the Fan Adjustment (Electric) (Version 1)
650
Disassembling the Fan Adjustment (Electric) (Version 1)
651
Fan Adjustment (Electric), Disassembled (Version 1)
653
Assembling the Fan Adjustment (Electric) (Version 1)
654
Installing the Fan Adjustment (Electric) (Version 1)
656
Removing the Fan Adjustment (Electric)
658
(Version 1, Version 3)
658
Disassembling the Fan Adjustment (Electric) (Version 1, Version 3)
659
Fan Adjustment (Electric), Disassembled (Version 1, Version 3)
661
Assembling the Fan Adjustment (Electric) (Version 1, Version 3)
662
Installing the Fan Adjustment (Electric) (Version 1, Version 3)
664
Removing the Fan Adjustment (Electric) (Version 2)
666
Disassembling the Fan Adjustment (Electric) (Version 2)
667
Fan Adjustment (Electric), Disassembled (Version 2)
669
Assembling the Fan Adjustment (Electric) (Version 2)
670
Installing the Fan Adjustment (Electric) (Version 2)
673
Removing the Fan Variable-Speed Drive (Electric)
675
Electric Fan Variable-Speed Pulley Assembly, Disassembled
676
Assembling and Installing the Electric Fan Variable-Speed Pulley Assembly
677
Removing the Fan Drive Jockey Pulley (20)
680
Fan Drive Jockey Pulley (20), Disassembled
680
Installing the Fan Drive Jockey Pulley (20)
681
Removing the Fan Variable-Speed Pulley Assembly (Spring-Loaded)
681
Disassembling the Fan Drive Variable-Speed Pulley Assembly (Spring-Loaded)
682
Fan Variable-Speed Pulley Assembly (Spring-Loaded), Disassembled
684
Assembling the Fan Variable-Speed Pulley Assembly (Spring-Loaded)
685
Installing and Adjusting the Fan Variable-Speed Pulley Assembly (Spring-Loaded)
686
Axial Rotor Drive
687
Removing the Axial Rotor Intermediate Drive V-Belt Pulley
687
Axial Rotor Intermediate Drive V-Belt Pulley, Disassembled
689
Assembling and Installing the Axial Rotor Intermediate Drive V-Belt Pulley
690
Removing the Axial Rotors Drive Jockey Pulley (18)
692
Axial Rotor Drive Jockey Pulley (18), Disassembled
692
Installing the Axial Rotors Drive Jockey Pulley (18)
693
Removing the Bearings of Axial Rotors Drive (18)
693
Bearing of Axial Rotors Drive (18), Disassembled
695
Installing the Bearings of Axial Rotors
696
Drive (18)
696
Removing the Axial Rotors Drive
697
Disassembling the Axial Rotor Gearbox
698
Axial Rotor Gearbox, Disassembled
701
Assembling the Axial Rotor Gearbox
702
Installing the Axial Rotor Gearbox
706
Engine Output
709
Removing the Engine Output Pulley
709
Installing the Engine Output Pulley
709
Removing the Transfer Gearbox
710
Disassembling the Transfer Gearbox
715
Transfer Gearbox, Disassembled
719
Assembling the Transfer Gearbox
720
Installing the Transfer Gearbox
727
Rotary Screen Drive
731
Removing the Rotary Screen Drive
731
Disassembling the Rotary Screen Drive
731
Rotary Screen Drive, Disassembled
733
Assembling and Installing the Rotary Screen Drive
734
Removing the Fan Drive
735
Installing the Fan Drive
735
Final Drives
737
Removing the Final Drive Gearbox
737
Disassembling the Final Drive Gearbox
737
Removing the Wheel Drive Shaft
737
Removing the Intermediate Shaft
739
Removing the Drive Shaft
741
Assembling the Final Drive Gearbox
743
Installing the Drive Shaft
743
Installing the Intermediate Shaft
744
Installing the Wheel Drive Shaft
747
Disassembling the Planetary Final Drive Gearbox
751
Planetary Final Drive Gearbox, Disassembled
758
Assembling the Planetary Final Drive Gearbox
759
Installing the Final Drive Gearbox
763
Manual Gearbox
767
Removing the Manual Gearbox
767
Disassembling the Manual Gearbox
769
Removing the Shifter Rails
769
Removing the Drive Shaft
771
Removing the Main Shaft
772
Removing the Differential
774
Disassembling the Differential
775
Differential, Disassembled
777
Assembling the Differential
777
Installing the Differential
779
Manual Gearbox, Disassembled
781
Assembling the Manual Gearbox
782
Installing the Main Shaft
783
Installing the Drive Shaft
784
Installing the Shifter Rails
785
Installing the Manual Gearbox
788
Servo Gearshift
791
Removing the Shifter Pistons
791
Servo Gearshift, Disassembled
793
Installing the Shifter Pistons
793
Bleeding the Shifter Piston
794
Brake
795
Parking Brake - Replacing the Brake Linings
795
Bleeding the Brake System
796
Disc Brake - Changing the Brake Pads
796
Removing a Brake Calliper
797
Installing a Brake Calliper
798
Steering Axle
799
Removing the Wheel Bearing
799
Wheel Bearing, Disassembled
802
Installing the Wheel Bearing
803
Removing the Stub Axle
805
Stub Axle, Disassembled
808
Installing the Stub Axle
808
Setting the Track Width
811
Adjusting the Steering Axle End Stops
813
Removing the Steering Axle
814
Steering Axle Bearing, Disassembled
816
Installing the Steering Axle
817
Machine Body
819
Rotary Screen
821
Removing the Rotary Screen
821
Disassembling the Rotary Screen
821
Rotary Screen, Disassembled
823
Assembling and Installing the Rotary Screen
824
Trough and Lateral Panel, Disassembled
826
Adjusting the Trough and the Lateral Panel
827
(If Suction Blower with Drive Is Fitted)
827
Removing the Fan Drive
828
Installing the Fan Drive
828
Removing the Rotary Screen Suction Blower
829
Disassembling the Rotary Screen Suction Blower
829
Rotary Screen Suction Blower, Disassembled
831
Assembling and Installing the Rotary Screen Suction Blower
832
Drive Axle
833
Removing the Drive Axle
833
Installing the Drive Axle
836
Hydraulic System
839
Oil Cooler
841
Removing the Oil Cooler
841
Installing the Oil Cooler
844
Maintenance
845
Hydraulic System
845
Checking the Oil Level
845
Changing the Hydraulic Oil
846
Filling Instructions When Changing the Hydraulic Oil
847
Hydraulic Pumps
849
Removing the Uni-Spreader Hydraulic Pump
849
Disassembling the Uni-Spreader Hydraulic Pump
850
Uni-Spreader Hydraulic Pump, Disassembled
851
Assembling the Uni-Spreader Hydraulic Pump
851
Installing the Uni-Spreader Hydraulic Pump
852
Removing the Ground Drive Hydraulic Pump
852
Installing the Ground Drive Hydraulic Pump
855
Removing the Hydraulic Double Pump
856
Installing the Hydraulic Double Pump
856
Hydrostatic Fixed Displacement Motors
857
Removing the Ground Drive Hydrostatic Fixed Displacement Motor
857
Installing the Ground Drive Hydrostatic Fixed Displacement Motor
859
Removing the Reverser Drive Hydrostatic Fixed Displacement Motor
861
Reverser Drive Hydrostatic Fixed Displacement Motor, Disassembled
864
Installing the Reverser Drive Hydrostatic Fixed Displacement Motor
865
Hydraulic Cylinders - High-Pressure Hydraulic Circuit
867
Removing the Cutterbar Cross Levelling Hydraulic Cylinders
867
Disassembling the Cutterbar Cross Levelling Hydraulic Cylinders
867
Cutterbar Cross Levelling Hydraulic Cylinder, Disassembled
869
Assembling the Cutterbar Cross Levelling Hydraulic Cylinders
870
Installing the Cutterbar Cross Levelling Hydraulic Cylinders
870
Bleeding the Cutterbar Cross Levelling Hydraulic Cylinders
872
Removing the Cutterbar Hydraulic Cylinders
873
Cutterbar Hydraulic Cylinders - Replacing the Seals
873
Disassembling the Cutterbar Hydraulic Cylinders
874
Assembling the Cutterbar Hydraulic Cylinder
877
Installing the Cutterbar Hydraulic Cylinders
878
Adjusting the Cutterbar Hydraulic Cylinders
878
Removing the Cutterbar Variable-Speed Drive Hydraulic Cylinder
879
Installing the Cutterbar Variable-Speed Drive Hydraulic Cylinder
880
Disassembling the Rotary Coupling
880
Rotary Coupling, Disassembled
882
Assembling the Rotary Coupling
883
Removing the Concave Adjustment Hydraulic Cylinder
884
Disassembling the Concave Adjustment Hydraulic Cylinder
885
Concave Adjustment Hydraulic Cylinder, Disassembled
887
Assembling the Concave Adjustment Hydraulic Cylinder
888
Installing the Concave Adjustment Hydraulic Cylinder
889
Removing the Grain Tank Unloading Tube Swing Hydraulic Cylinder
889
Disassembling the Grain Tank Unloading Tube Swing Hydraulic Cylinder
889
Grain Tank Unloading Tube Swing Hydraulic Cylinder, Disassembled
891
Assembling the Grain Tank Unloading Tube Swing Hydraulic Cylinder
892
Installing the Grain Tank Unloading Tube Swing Hydraulic Cylinder
893
Removing the Straw Chopper Drive Hydraulic Cylinder
893
Disassembling the Straw Chopper Drive Hydraulic Cylinder
894
Straw Chopper Drive Hydraulic Cylinder, Disassembled
895
Assembling the Straw Chopper Drive Hydraulic Cylinder
895
Installing the Straw Chopper Drive Hydraulic Cylinder
896
Removing the Threshing Drum Variable-Speed Drive Hydraulic Cylinder
896
Installing the Threshing Drum Variable-Speed Drive Hydraulic Cylinder
897
Removing the Reverser Drive Hydraulic Cylinder
898
Disassembling the Reverser Drive Hydraulic Cylinder
898
Reverser Drive Hydraulic Cylinder, Disassembled
899
Assembling the Reverser Drive Hydraulic Cylinder
900
Installing the Reverser Drive Hydraulic Cylinder
900
Hydraulic Cylinders for Low-Pressure Hydraulics
903
Removing the Threshing Mechanism Engagement Hydraulic Cylinder
903
Disassembling the Threshing Mechanism Engagement Hydraulic Cylinder
904
Threshing Mechanism Engagement Hydraulic Cylinder, Disassembled
904
Assembling the Threshing Mechanism Engagement Hydraulic Cylinder
905
Installing the Threshing Mechanism Engagement Hydraulic Cylinder
906
Removing the Grain Tank Unloading Engagement Hydraulic Cylinder
906
Disassembling the Grain Tank Unloading Engagement Hydraulic Cylinder
907
Grain Tank Unloading Engagement Hydraulic Cylinder, Disassembled
908
Assembling the Grain Tank Unloading Engagement Hydraulic Cylinder
909
Installing the Grain Tank Unloading Engagement Hydraulic Cylinder
910
Removing the Engine Speed Control Hydraulic Cylinder (from Serial no
911
Disassembling the Engine Speed Control Hydraulic Cylinder (from Serial no
911
Engine Speed Control Hydraulic Cylinder, Disassembled (from Serial no
913
Assembling the Engine Speed Control Hydraulic Cylinder (from Serial no
914
Pre-Setting the Engine Speed Control Hydraulic Cylinder (from Serial no
916
Installing the Engine Speed Control Hydraulic Cylinder (from Serial no
916
Setting the Engine Speed Control Hydraulic Cylinder (from Serial no
917
Changing the Road Travel Engine Speed (Country Variants 20 Km/H And/Or 25 Km/H) by Converting the Cylinder
918
Conversion of Cylinder to Another Country Variant (20 Km/H And/Or 25 Km/H)
918
Removing the Engine Speed Control Hydraulic Cylinder (up to Serial no
921
Disassembling the Engine Speed Control Hydraulic Cylinder (up to Serial no
922
Engine Speed Control Hydraulic Cylinder, Disassembled (up to Serial no
925
Assembling the Engine Speed Control Hydraulic Cylinder (up to Serial no
926
Pre-Setting the Engine Speed Control Hydraulic Cylinder (up to Serial no
927
Installing the Engine Speed Control Hydraulic Cylinder (up to Serial no
927
Setting the Engine Speed Control Hydraulic Cylinder (up to Serial no
928
Removing the 3-D Sieve Pan Hydraulic Cylinder
930
Disassembling the 3-D Sieve Pan Hydraulic Cylinder
930
3-D Sieve Pan Hydraulic Cylinder, Disassembled
931
Assembling the 3-D Sieve Pan Hydraulic Cylinder
932
Installing the 3-D Sieve Pan Hydraulic Cylinder
933
Removing the Pendulum Control Unit of the 3-D Sieve Pan
933
Disassembling the 3-D Sieve Pan Pendulum Control Unit
933
Pendulum Control Unit of 3-D Sieve Pan, Disassembled
935
Assembling the Pendulum Control Unit for 3-D Sieve Pan
936
Installing the 3-D Sieve Pan Pendulum Control Unit
936
Removing the Yield Meter Moisture Sensor Hydraulic Cylinder
937
Disassembling the Yield Meter Moisture Sensor Hydraulic Cylinder
938
Yield Meter Moisture Sensor Hydraulic Cylinder, Disassembled
939
Assembling the Yield Meter Moisture Sensor Hydraulic Cylinder
939
Installing the Yield Meter Moisture Sensor Hydraulic Cylinder
940
Checking and Adjusting the Yield Meter Hydraulic Cylinder
940
Yield Meter Hydraulic Cylinder, Disassembled
942
Hydraulic Cylinders - Steering Hydraulics
943
Removing the Steering Cylinder
943
Disassembling the Steering Cylinder
943
Steering Cylinder, Disassembled
945
Assembling the Steering Cylinder
946
Installing the Steering Cylinder
947
Removing the Autopilot Steering Cylinder
947
Disassembling the Autopilot Steering Cylinder
948
Autopilot Steering Cylinder, Disassembled
951
Assembling the Autopilot Steering Cylinder
952
Installing the Autopilot Steering Cylinder
953
Valve Combinations
955
Removing the Feeder Reversing 3/2-Way Valve
955
Feeder Reversing 3/2-Way Valve, Disassembled
955
Removing the Cutterbar Cross Levelling 4/3-Way Valve
956
Cutterbar Cross Levelling 4/3-Way Valve, Disassembled
957
Removing the Concave Adjustment Pressure Relief Valve
958
Concave Adjustment Pressure Relief Valve, Disassembled
958
Assembling the Concave Adjustment Pressure Relief Valve
958
Removing the Cutterbar and Threshing Drum Variable-Speed Drive 3/3-Way Valves
958
Disassembled
958
Variable-Speed Drive 3/3-Way Valves
958
Removing the Threshing Drum Variable-Speed Drive 3/3-Way Valve
961
Threshing Drum Variable-Speed Drive 3/3-Way Valve, Disassembled
962
Removing the Concave, Grain Tank Unloading Tube and Straw Chopper 4/3-Way Valves
963
Concave, Grain Tank Unloading Tube and Straw Chopper 4/3-Way Valve, Disassembled
964
Assembling the Concave, Grain Tank Unloading Tube and Straw Chopper 4/3-Way Valves
965
Installing the Concave, Grain Tank Unloading Tube and Straw Chopper 4/3-Way Valves
965
Removing the Concave and Grain Tank Unloading Tube 4/3 Way Valves
965
Concave and Grain Tank Unloading Tube 4/3-Way Valve, Disassembled
967
Assembling the Concave and Grain Tank Unloading Tube 4/3-Way Valves
968
Installing the Concave and Grain Tank Unloading Tube 4/3-Way Valves
968
Removing the Main Valve
968
Main Valve, Disassembled
970
Assembling the Main Valve
971
Installing the Main Valve
971
Removing the CLAAS Autopilot Solenoid Valve
972
CLAAS Autopilot Solenoid Valve, Disassembled
973
Assembling the CLAAS Autopilot Solenoid Valve
974
Installing the CLAAS Autopilot Solenoid Valve
974
Removing the Low-Pressure Solenoid Valve Block
974
Low-Pressure Solenoid Valve Block, Disassembled
976
Assembling the Low-Pressure Solenoid Valve Block
977
Installing the Low-Pressure Solenoid Valve Block
977
Removing the Low-Pressure Solenoid Valve (Yield Meter)
977
Yield Meter 3/2-Way Solenoid Valve, Disassembled
979
Installing the Low-Pressure Solenoid Valve (Yield Meter)
980
Engine
981
Cooling System
983
Removing the Intercooler
983
Installing the Intercooler
985
Removing the Radiator
985
Installing the Radiator
988
Fuel System
989
Removing the Fuel Tank
989
Installing the Fuel Tank
990
Installing the Additional Fuel Tank
990
Engine
993
Removing the Engine
993
Installing the Engine
999
Index
1003
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