Claas DOMINATOR 150 Manuals

Manuals and User Guides for Claas DOMINATOR 150. We have 1 Claas DOMINATOR 150 manual available for free PDF download: Operator's Manual

Claas DOMINATOR 150 Operator's Manual (390 pages)

Brand: Claas | Category: Farm Equipment | Size: 14.74 MB

Table of Contents
5
Introduction
16
General Information
16
How to Use this Manual
16
Validity of Instructions
18
Specifications
18
Road Traffic Regulations
18
Note on Electronic Engine Management
21
Various Components / Machine Body
23
Spare Parts and Technical Questions
23
Machine Identification Plate
23
Identification Plate of CATERPILLAR 3056 E Engine
25
Identification Plate of PERKINS 1006-6T Engine
25
Identification Plate of CATERPILLAR C6.6 Engine
26
Drive Axle Identification Plate
26
Rear Axle Identification Plate
26
Trailer Hitch Identification Plate
27
Hitch Block Identification Plate
28
Cab Identification Plate
29
Straw Chopper Identification Plate
29
Sectional View of Machine
30
Attachment Parts / Machine Body
30
Machine Overview
30
Access to the Workplace and Maintenance Areas
32
Safety
34
General Information
34
Important Information
34
Intended Use
34
Reasonable Foreseeable Misuse
35
Safety and Accident Prevention Regulations
36
General Safety and Accident Prevention Regulations for Combine Harvesters
37
Prior to Operation, General
37
Additional Weights
38
Transporting Passengers
38
General Driving Operations
38
Automotive Operation of Combine Harvester
38
Driving Operations on Slopes
39
Leaving the Machine
39
Front Attachments and Trailers
39
Crop Receptacle / Straw Receptacle
40
Grain Delivery
40
Air Conditioner
40
Adjustment and Maintenance Work
40
Accumulators
41
Antifreeze
41
First Aid Measures
42
Decommissioning and Disposal
42
Applying the Feeder Housing Safety Lock
43
Moving out the Feed Rake Conveyor Safety Lock
43
Secure the Machine with Wheel Chocks so It will Not Roll Away
44
Securing the Straw Guide Apron in Raised Position
45
Jack up the Machine
45
Fire Extinguisher
45
Battery Isolating Switch
46
Danger of Injury Due to Escaping Hydraulic Liquid
46
Loading and Tying down the Machine
47
Removing the Lift Eyes
49
Safety Rules
50
Identification of Warning and Danger Signs
50
Safety Decals
51
General Information on Safety Decals
51
Engine
52
Chassis
54
Cab / Operator's Platform
55
Feeder Unit
57
Threshing Mechanism
60
Separation
62
Crop Receptacle / Straw Receptacle
64
Grain Delivery
67
Various Components / Machine Body
72
Safety Decals
74
General Instructions on Safety Decals
74
Chassis
74
Specifications
75
Dominator 150 / 140 / 130
75
General Information
75
CATERPILLAR C6.6 Engine
75
CATERPILLAR 3056E Engine
76
Perkins 1006-T6 Engine
76
Chassis
77
Tyre Pressures
78
Chassis Track Width
80
Brake
81
Steering
81
Electric System / Electronics
82
Cab / Operator's Platform
82
Intake
82
Threshing Mechanism
83
Separation
83
Cleaning Unit
84
Grain Delivery
84
Attachment Parts / Machine Body Dimensions
84
Attachment Parts / Machine Body Weights
86
Prior to Initial Operation
87
General Information
87
General Warnings Prior to Initial Operation
87
Initial Operation Check List
87
Chassis
89
Removing / Installing the Wheels
89
Overview of Rear Axle
89
Converting the Rear Axle from Transport to Working Position
90
Rear Axle 00 0649 950 1 - Adjusting the Track Width
91
Hitch
93
Installing the Trailer Hitch (Accessories)
93
Electrical / Electronic Equipment
94
Installing the Fan / Air Conditioner Fuse
94
Feeder Unit
95
Fitting / Adjusting the Mounting Plates
95
Aligning the Coupling Pin
95
Checking the Front Attachment Cylinders
96
Checking the Cutterbar Float Springs
97
Grain Delivery
99
Closing the Service Aperture on the Grain Tank Unloading Tube
99
Installing the Grain Tank Safety Device
99
Prior to each Operation
101
General Information
101
General Warnings Prior to Operation
101
Check List for Daily Operation
101
Overview of Controls
103
General Information
103
General Warnings - Overview of Controls
103
Cab / Operator's Platform
104
Overview of Operator's Platform (DOMINATOR 130)
104
Overview of Operator's Platform (DOMINATOR 150/140)
106
Hydraulic System Control Unit (DOMINATOR 130 Lift Hydraulic System)
107
Multifunction Handle (DOMINATOR 150 / 140)
108
Switch Console (DOMINATOR 130)
108
Diesel Engine Speed Adjustment Rotary Switch (DOMINATOR 130, CATERPILLAR C-6.6, 3056 E)
109
Diesel Engine Speed Lever (DOMINATOR 130, Perkins 1006-T6)
109
Function of Warning Lights 7 and 8 (DOMINATOR 130)
110
Switch Console (DOMINATOR 150 / 140)
111
Diesel Engine Speed Rotary Switch (DOMINATOR 150 / 140)
112
Function of Warning Lights 15 and 18 (DOMINATOR 150 / 140)
113
Overview of Steering Column
114
Cab Roof Controls
117
Cab with Fan
118
Cab with Air Conditioner (with York Compressor)
118
Cab with Air Conditioner (with Sanden Compressor)
120
Cab with Fan and Heater
121
Control Levers
122
Functions Monitor
122
Attachment Parts / Machine Body
124
Worklights
124
Cab
124
Sun Roof
125
Tool Box
125
Mounting/Removing Front Attachment
126
General Information
126
General Warnings Installing / Removing the Front Attachment
126
Installing the Front Attachment
127
Suspending Front Attachment
127
Interlocking the Front Attachment
127
Installing Universal Drive Shaft
128
Connecting the Hydraulic System
130
Connecting the Electric Equipment (Accessory)
130
Removing the Stands
131
Removing the Front Attachment
133
Fitting the Stands
133
Disconnecting the Hydraulic System
134
Disconnecting the Electric Equipment (Accessory)
134
Removing Universal Drive Shaft
135
Unlocking the Front Attachment
136
Unhitching Front Attachment
136
Driving and Transportation
138
General Information
138
General Warnings - Driving and Transportation
138
Preparing Road Travel
138
Preparing Fieldwork
141
Engine
143
Adjusting the Diesel Engine Speed (DOMINATOR 150 / 140)
143
Starting the Diesel Engine (DOMINATOR 150 / 140)
143
Stopping the Diesel Engine (DOMINATOR 150 / 140)
145
Adjusting the Diesel Engine Speed (DOMINATOR 130)
146
Starting the Diesel Engine (DOMINATOR 130)
146
Stopping the Diesel Engine (DOMINATOR 130)
148
Chassis
150
Ground Speed Control Lever (DOMINATOR 150 / 140)
150
Shifting a Gear (DOMINATOR 150 / 140)
150
Ground Speed Control Lever (DOMINATOR 130)
151
Shifting a Gear (DOMINATOR 130)
152
Adjusting the Ground Speed Control Lever Actuating Resistance (DOMINATOR 150 / 140)
153
Driving Behaviour
154
Towing the Machine
154
Forward Towing
155
Reverse Towing
155
Brake
156
Applying the Parking Brake
156
Releasing the Parking Brake
156
Foot Brake
156
Braking / Stopping the Machine (DOMINATOR 150 / 140)
157
Braking / Stopping the Machine (DOMINATOR 130)
158
Parking the Machine
159
Steering
160
Adjusting the Steering Column
160
Hitch
161
Hitching the Trailer
161
Unhitching the Trailer
164
Cab / Operator's Platform
166
Adjusting the Driver's Seat with Mechanical Suspension (Standard Version)
166
Adjusting the Driver's Seat with Mechanical Suspension (Standard Version)
167
Adjusting the Mechanically Suspended Driver's Seat (Option)
169
Various Components / Machine Body
171
Rotating the Front Ladder (Standard)
171
Adjusting the Rear Ladder
171
Fieldwork Settings
173
General Information
173
General Warnings - Fieldwork Settings
173
Feeder Unit
174
Adjusting the Cutting Height Indicator
174
Adjusting the Scraper Profiles
174
Adjusting the Height of the Feeder Chain
175
Adjusting the Front Attachment Drop Rate (DOMINATOR 150)
176
Threshing Mechanism
177
Removing / Installing Threshing Concave Segments (Multicrop Concave)
177
Adjusting the Basic Concave Adjustment
177
Separation
180
Adjusting the Separation Performance Monitor Sensors
180
Cleaning Unit
181
Checking / Adjusting the Fan Speed Display
181
Adjusting the Cleaning Performance Monitor Sensors
181
Removing the Sieves
182
Installing the Sieves
183
Crop Receptacle / Straw Receptacle
185
Removing the Straw Guide Plate (Straw Chopper with Standard Spreader)
185
Installing the Straw Guide Plate (Straw Chopper with Standard Spreader)
186
Unscrewing the Free-Swinging Knives
187
Bolting down the Free-Swinging Knives
188
Straw Chopper Sieves Installation Position
189
Grain Delivery
191
Adjusting the Grain Tank Full Indicator DOMINATOR 150
191
Fieldwork
193
General Information
193
General Warnings Fieldwork
193
Description and Function
194
Cutterbar
194
Threshing Mechanism
195
Straw Walker
195
Cleaning Unit
195
Disawning
195
Considerations before Combining
196
When Combining, Remember
196
Front Attachment
197
Adjusting the Reel Horizontally (Mechanically)
197
Adjusting the Reel Horizontally (Hydraulically)
198
Adjusting the Reel Circumferential Speed
198
Feeder Unit
200
Reading the Ground Pressure
200
Reading the Cutting Height
201
Reversing the Front Attachment / Feeder Unit
201
Switching on the Front Attachment
203
Disengaging the Front Attachment
204
Threshing Mechanism
205
Engaging the Threshing Mechanism
205
Disengaging the Threshing Mechanism
206
Adjusting the Concave
206
Installing / Removing the Disawner Bars (Accessory)
207
Unslugging the Threshing Drum
209
Adjusting the Threshing Drum Speed
210
Threshing Drum Two-Step Variable-Speed Drive (Chain Drive)
212
Separation
214
Adjusting the Deflector Curtain
214
Observe the Straw Blockage Warning Downstream of the Separation Stage
214
Adjusting the Separation Performance Monitor Display
215
Installing / Removing the Straw Walker Fishback
217
Cleaning Unit
219
Adjusting the Fan Speed
219
Adjusting the Wind Board
219
Adjusting the Sieves Manually
220
Adjusting the Cleaning Performance Monitor Display
221
Crop Receptacle / Straw Receptacle
223
Putting the Straw Chopper into Operation (Swinging the Standard Spreader to Chopping Position)
223
Putting the Straw Chopper out of Operation (Swinging the Standard Spreader to Swathing Position)
225
Swinging the Standard Distributor into the Transport Trolley Transport Position
228
Adjusting the Stationary Knives (Standard Straw Chopper)
229
Grain Delivery
231
Inspecting the Returns
231
Opening / Closing the Grain Tank Cover
231
Swinging the Grain Tank Unloading Tube out / in (DOMINATOR 150 / 140)
232
Swinging the Grain Tank Unloading Tube out / in (DOMINATOR 130)
233
Engaging / Disengaging the Grain Tank Unloading
234
Removing / Installing the Grain Tank Auger Cover Plates
236
Clean Machine for Bulk Seed Change
237
Sieve Charts / Threshing Charts
238
Sieve Table
238
Threshing Table
239
Disawning
242
Disawner Bars
242
Faults and Remedies
243
General Information
243
General Warnings Faults and Remedy
243
Cab / Operator's Platform
244
Central Terminal Compartment
244
Air Conditioner Faults and Remedies
244
Front Attachment
247
Feeder Unit
249
Feeder Unit Problem and Remedy
249
Threshing Mechanism
250
Threshing Mechanism Problem and Remedy
250
Threshing Drum
251
Separation
252
Separation Problem and Remedy
252
Cleaning Unit
253
Cleaning Problem and Remedy
253
Crop Receptacle / Straw Receptacle
254
Crop / Straw Discharge Problems and Remedies
254
Grain Delivery
255
Grain Delivery Problems and Remedies
255
Installing the Grain Tank Unloading Shear Bolt
257
Maintenance
258
General Information
258
General Warnings Maintenance
258
General Information
259
Front Attachment
259
Cleaning the Engine Compartment and Hazard Areas
259
Belts
259
Variable-Speed Drives
259
Bolts
259
Lubrication
259
Cleanliness of Lubricants
260
Brakes
261
Wheels / Tyres
261
10Hydraulic System
262
Electrical System
263
12Air Conditioner
264
13Protective Guards
265
14Spare Parts
265
15Unbalance
266
16Welding Work on Combine Harvester
266
17Putting the Machine out of Action
266
18Cleaning of Surfaces with Decals Applied
267
19Winter Storage Instructions for Combines
267
20Coolant
268
Maintenance Schedule
269
Service Intervals
269
Lubricants Chart
273
Lubricants
273
Engine
277
Overview of Engine CATERPILLAR C-6.6
277
Overview of Engine CATERPILLAR 3056 E
277
Overview of Engine PERKINS 1006-6T
278
Overview of Cooling Units
278
Cleaning the Diesel Engine Surroundings
279
Draining Fuel from the Fuel Tank
279
Fill up the Machine's Fuel Tank
281
Cleaning the Fuel Tank Filler Screen
282
Closing / Opening the Fuel System Shut-Off Tap
282
10Bleed Fuel System
283
Cleaning the Fuel Sediment Bowl Filter
283
12Draining Condensation at the Fuel Prefilter (Standard Equipment)
284
13Changing the Fuel Prefilter (Standard Equipment)
285
14Draining Condensation at the Fuel Prefilter (Additional Equipment)
286
15Changing the Fuel Pre-Filter (Accessory)
287
16Changing the Fuel Filter CATERPILLAR C-6.6 / 3056 E
289
17Changing the Fuel Filter PERKINS 1006-6T
290
18Checking the Diesel Engine Oil Level
291
19Changing the Diesel Engine Oil / Oil Filter
293
20Adjusting the Diesel Engine Valves
295
21Checking the Radiator Coolant Level
295
22Checking the Coolant Mixing Ratio
296
23Changing the Radiator Coolant
297
24Draining the Radiator Coolant
297
25Topping up Coolant
299
26Cleaning the Rotary Chaff Screen
300
27Cleaning the Cooling Unit
300
28Changing the Coolant Hoses
300
29Cleaning / Changing the Diesel Engine Air Cleaner with Plastic Housing
301
30Changing the Diesel Engine Air Cleaner Safety Cartridge with Plastic Housing
303
31Cleaning the Air Filter Intake Screen
303
32Changing the Air Intake Hoses
304
33Retightening the Air Intake Tube Clamps
304
Chassis
306
Wheels / Tyres
306
Checking the Tightening Torque of Wheel Nuts / Wheel Bolts
307
Cleaning the Surroundings of the Drive Axle Manual Gearbox
308
Checking the Final Drive Oil Level DOMINATOR 150 / 140
308
Draining the Final Drive Oil DOMINATOR 150 / 140
309
Topping up the Final Drive Oil DOMINATOR 150 / 140
310
Checking the Final Drive Oil Level DOMINATOR 130
311
Draining the Final Drive Oil DOMINATOR 130
311
Topping up the Final Drive Oil DOMINATOR 130
312
10Checking the Drive Axle Gearbox Oil Level
313
Draining the Oil from the Drive Axle Gearbox
314
12Topping up Oil in the Drive Axle Gearbox
315
13Adjusting the Chassis Clutch DOMINATOR 130
316
14Adjusting the Short-Circuit Valve DOMINATOR 130
316
Brake
318
Checking / Refilling Brake Fluid
318
Adjusting the Parking Brake
318
Adjusting the Foot Brake
319
Drive Belts / Drive Chains
320
General Warnings
320
Drive Diagram, Left Side DOMINATOR 150 / 140 / 130
321
Drive Diagram, Right Side DOMINATOR 150 / 140 / 130
322
Adjusting Belt (R1)
323
Adjusting Belt (R2)
324
Adjusting Belt (R3)
325
Adjusting Belt (R4)
326
Adjusting Belt (R5)
327
Adjusting Belt (R8)
328
10Adjusting Belt (R9)
329
Adjusting Belt (R10)
330
12Removing Belt (R7)
331
13Installing Belt (R7)
331
14Adjusting Belt (R12)
333
15Adjusting Belt (R13)
334
16Removing Belt (R14)
335
17Installing Belt (R14)
336
18Adjusting Belt (R14)
337
19Removing Belt (R42)
338
20Installing Belt (R42)
338
Hydraulic System
340
Checking the Hydraulic System Oil Level
340
Changing the Hydraulic System Oil / Oil Filter / Fresh Air Filter Element
340
Dominator 150 / 140
340
Dominator 130
340
Electric System / Electronics
347
1Checking the Battery Electrolyte Level
347
Cab / Operator's Platform
348
Cleaning / Changing the Cab Air Filter
348
Cleaning the Cab Recirculation Air Filter
348
Cleaning the Cab Roof Units
349
Putting the Air Conditioner into Operation
350
Precautions for Protecting the Air Conditioner During Extended Standstill Periods - DOMINATOR 130 with York Compressor
350
Checking the Air Conditioner Refrigerant Moisture Saturation
350
Changing the Air Conditioner Refrigerant
351
Feeder Unit
353
1Cleaning the Feed Rake Conveyor Retainers
353
2Adjusting the Feeder Chains
353
3Adjusting the Feeder Chain Slip Clutch
354
4Checking the Rasp Plates on the Feed Rake Conveyor
355
Threshing Mechanism
356
1Cleaning the Stone Trap
356
2Cleaning the Threshing Mechanism
356
Separation
358
1Cleaning the Straw Walker
358
2Checking the Deflector Curtain
359
3Cleaning the Separation Throughput Monitor Sensor
359
Cleaning Unit
360
1Cleaning the Cleaning Throughput Monitor Sensor
360
2Cleaning the Fan
360
3Setting the Fan Speed Gauge
360
4Cleaning the Stepped Preparation Floors
361
5Cleaning the Sieves
362
Grain Delivery
363
1Adjusting the Returns Elevator Chain
363
2Adjusting the Grain Elevator Chain
363
3Cleaning the Auger Troughs
364
4Cleaning the Grain Tank
366
5Adjusting the Grain Tank Unloading Tube Support Transport Position
366
Various Components / Machine Body
367
1Checking the Fire Extinguisher
367
Lubrication Chart
368
Lubrication Points
368
General Warnings Lubrication Chart
368
Lubricants
368
Greasing Cycles
369
Lubrication Points - 10 H on the Left
371
Lubrication Points - 10 H on the Right
372
Lubrication Points - 50 H on the Left
373
Lubrication Points - 50 H on the Right
374
Lubrication Points - 100 H on the Left
375
Lubrication Points - 100 H on the Right
377

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