Cincinnati 90 FORM MASTER II Press Brake Manuals

Cincinnati 90 FORM MASTER II Press Brake Manuals

Manuals and User Guides for Cincinnati 90 FORM MASTER II Press Brake. We have 1 Cincinnati 90 FORM MASTER II Press Brake manual available for free PDF download: Operation, Safety And Maintenance Manual

Cincinnati 90 FORM MASTER II Operation, Safety And Maintenance Manual

Cincinnati 90 FORM MASTER II Operation, Safety And Maintenance Manual (91 pages)

HYDRAULIC PRESS BRAKE

Brand: Cincinnati | Category: Industrial Equipment | Size: 1 MB

Table of Contents

Table of Contents
2
Introduction

6
Identification

6
Installation

8
- Unloading
  8
- Lifting and Moving
  8
- Foundation
  8
- Erection
  9
- Cleaning
  9
- Leveling
  10
- Hydraulic Reservoir
  11
- Lubrication
  11
- Electrical Connection(S)
  11
  - Installation
    12
  - Troubleshooting
    12
  - Configuration
    13
Safety

15
- Safety Recommendations
  15
- For Safe Operation
  16
- Safety Signs
  17
- Safety Guidelines
  18
- Safety Maintenance Check
  19
Specifications

20
- Performance and Ratings
  20
- Specifications Chart
  21
- Principle of Operation
  21
- Definition of Terms
  21
- Capacities
  23
  - Punching Capacity
    23
  - Stripping Capacity
    23
  - Off-Center Load Capacity (L-R)
    24
Set-Up and Use

25
- Press Brake Tooling
  25
- Types of dies
  25
  - Tool Installation
    26
- Gaging - Optional Backgages
  28
  - Capacity
    28
  - Gage Assembly
    28
  - Adjust Gage Finger Position
    29
  - Program Gage Positions(S)
    31
  - Work Supports
    31
- Operating Techniques
  32
  - Tooling and Set-Up
    32
  - Running
    32
  - Speed Change/Forming Speed
    33
  - Gages
    33
- Removing Tooling
  33
Machine Controls

34
- Form Master II Control Station
  36
- Palmbutton Operator Station
  41
- Footswitch
  42
- Form Master II Electrical Enclosure
  42
- Controls - Form Master II Options
  42
  - Additional Operator Controls
    42
  - Cnc Backgages
    42
  - Rs-232 Convenience Port
    43
  - Power Clamps
    43
Operation

44
- Daily Start-Up
  44
- Power-Down
  44
- Machine Calibration
  44
- Entering a New Program
  
  45
  - Angle Mode Reversal
    45
    
    Guidelines
    45
    
    Programming
    46
  - Ram Programming
    50
    
    Top Position
    50
    
    Upper Tool Name
    50
    
    Lower Tool Name
    50
    
    Speed Change Position
    51
    
    PROGRAMMABLE OUTPUT (Optional)
    52
    
    Bottom Position
    52
    
    Dwell Time
    53
    
    Ram Tilt
    53
    
    PROGRAMMABLE FOOTSWITCHES (Optional)
    54
    
    Stroke Stops
    55
    
    Ram Speed
    56
    
    Tonnage
    56
    
    Cycles Per Step
    57
    
    GUARD MUTE POSITION (Optional)
    58
  - GAGE PROGRAMMING (Optional)
    58
    
    INDEPENDENT GAGE MODE (Optional)
    59
    
    Clamp Stop
    59
    
    Disable Backgage
    60
    
    Flange Dimension
    60
    
    R-AXIS POSITION (Optional)
    60
    
    Bend Allowance
    61
    
    Clamp Position
    61
    
    Retract Distance
    61
    
    Editing a Program
    62
    
    Calculator Mode
    63
  - Program Memory
    64
    
    Storing a Program
    64
    
    Recalling a Program
    64
    
    Deleting a Program
    65
    
    Program List
    65
    
    Running the Machine
    65
    
    Offline Communication
    66
Options

69
- Additional Operator Controls
  69
- Auto Crown
  69
- Gage Installation
  69
- Backgages
  69
  - Cnc Backgage
    69
  - Cnc Heavy Duty Backgage
    70
  - Cnc Plate Backgage
    70
- Manual Front Gages
  71
- Oil Cooler
  71
- Oil Heaters
  71
- Power Clamp
  71
- Presence Sensing Safeguarding Interface
  71
- Programmable Footswitch
  72
- Lubrication
  73
  - Backgages
    73
- Hydraulic Oil
  75
- Oil Filter
  75
- Checking and Setting Hydraulic Pressures
  76
- Air Filter / Breather
  77
- Oil Level/Temperature Switch
  77
- Hydraulic Unit Options
  78
  - Oil Cooler
    78
  - Oil Heaters
    78
- Cylinders
  78
- Motor / Pump
  78
- Valves
  78
- Swivel End-Guide Bearing
  79
- Tilt Limit Switches
  79
- Ram Encoder Adjustment
  79
- Relevel Ram
  80
  - Using Special Control Function
    80
  - Mechanically
    81
- Closed Height Adjustment
  81
- Machine Level
  81
- Electrical
  81
- Backgage Installation
  81
- Carriage Adjustment
  84
- Maintenance Checklist
  84
- Troubleshooting
  85
  - Vfd Display Error Messages
    87
Section 10 Service and Parts

90
- Ordering Repair Parts
  90
- Returning Parts for Credit
  90
- Service
  90
- Technical Training
  90

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