CIGWELD TRANSTIG 200 AC/DC Manuals

CIGWELD TRANSTIG 200 AC/DC Manuals

Manuals and User Guides for CIGWELD TRANSTIG 200 AC/DC. We have 1 CIGWELD TRANSTIG 200 AC/DC manual available for free PDF download: Service Manual

CIGWELD TRANSTIG 200 AC/DC Service Manual

CIGWELD TRANSTIG 200 AC/DC Service Manual (128 pages)

AC/DC

Brand: CIGWELD | Category: Welding System | Size: 7 MB

Table of Contents

Table of Contents
4
Arc Welding Safety Instructions and Warnings

9
Introduction

15
- How to Use this Manual
  15
- Equipment Identification
  15
- Receipt of Equipment
  15
- Symbol Chart
  16
- Description
  17
- Functional Block Diagrams
  18
- Transporting Methods
  18
- Parameter Specifications
  19
Installation

21
- Environment
  21
- Location
  21
- Electrical Input Connections
  21
- Mains Supply Voltage Requirements
  22
- High Frequency Introduction
  23
- High Frequency Interference
  23
- Duty Cycle
  24
Operator Controls

25
Set-Up for Smaw (Stick) and Gtaw (Tig)

33
Sequence of Operation

35
- Stick Welding
  36
- AC or DC HF TIG Welding
  36
- Slope Mode Sequence
  37
- Slope Mode with Repeat Sequence
  37
- Pulse Controls
  38
Section 7

39
Basic Tig Welding Guide

39
- Explanation of "Fluttery Arc" When AC TIG Welding on Aluminum
  39
Section 8

43
Basic Arc Welding Guide

43
- Electrode Polarity
  43
- Effects of Stick Welding Various Materials
  43
Section 9

45
Routine Maintenance

45
Section 10

47
Basic Troubleshooting

47
- TIG Welding Problems
  47
- Stick Welding Problems
  50
- Power Source Problems
  53
- Power Source Error Codes
  55
- Power Source Error Codes (Con't)
  56
Section 11

57
Voltage Reduction Device (Vrd)

57
- VRD Specification
  57
- VRD Maintenance
  57
Section 12

59
Advanced Trouble Shooting

59
Maintenance

75
- Maintenance List
  75
- Service Tools
  79
  - Tools and Parts
    79
  - Notes of Disassembly and Assembly
    79
- Replacement Procedure
  80
  - Pcb1 (Wk-5477)
    80
  - Pcb2 (Wk-5596)
    81
  - Pcb3 (Wk-5548), Pcb5 (Wk-5551)
    83
  - Pcb4 (Wk-4819)
    84
  - Pcb6 (Wk-5549)
    84
  - Pcb7 (Wk-5550)
    85
  - Pcb8 (Wk-5479) (Igbt (Q1~Q6))
    85
  - Pcb9 (Wk-5479) (Igbt (Q7~Q12))
    86
  - Pcb10 (Wk-5527)
    87
  - Pcb11 (Wk-5528)
    87
  - PCB12 (WK-5615), Transformer (T1), Current Trans (CT2)
    89
  - Pcb13 (Wk-5569)
    92
  - Pcb16 (Wk-5499)
    93
  - Pcb14 (Wk-5570)
    93
  - Pcb17 (Wk-4917)
    94
  - Pcb18 (Wk-5861)
    95
- Discharge Resistor (R3)
  96
- Current Limiting Resistor (R4, R5)
  97
- Resistor on High Frequency Unit (R6)
  98
- Coupling Coil (CC1)
  98
- Reactor (FCH1)
  99
- Primary Thermistor (TH1)
  100
- Secondary Thermistor (TH2)
  100
- Cooling Fan (FAN1)
  101
- Solenoid Valve (SOL1)
  102
- Main ON/OFF Switch (S1)
  103
- Remote Connector (CON1)
  103
- High Freguency Unit (HF.UNIT1)
  105
- Hall C.T. (HCT1)
  105
- Primary Diode (D1)
  106
- Secondary Diode (D2, D4, D5)
  107
- Secondary IGBT (Q13) (PCB15 (WK-3367))
  108
- Reactor (L101)
  109
- Earth Inductance (L103)
  109
Appendix 1 Parts List

112
- Parts List
  113
Appendix 2 Connection Wiring Guide

116
Appendix 3 Diode Testing Basics

118
Appendix 4: Transtig 200 Ac/DC Accessories

119
Appendix 5: Transtig 200 Ac/DC Interconnection Diagram

120
Cigweld Limited Warranty

123
Warranty Schedule - January 2008

127
Global Customer Service Contact Information

127

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