CIGWELD 2Rse 250 Manuals

Manuals and User Guides for CIGWELD 2Rse 250. We have 1 CIGWELD 2Rse 250 manual available for free PDF download: Operating Manual

CIGWELD 2Rse 250 Operating Manual

CIGWELD 2Rse 250 Operating Manual (31 pages)

Brand: CIGWELD | Category: Wire Feeders | Size: 0 MB

Table of Contents

Table of Contents
3
Introduction
7
Notes, Cautions and Warnings
7
Important Safety Precautions
7
Publications
10
General Information
11
Safety
11
Protective Filter Lenses
11
Welding Protection
12
User Responsibility
12
Specifications
12
Wirefeeder Specifications
12
Table 1 - Filter Lens Size Verses Welding Current
12
Table 2 - Wirefeeder Specifications
12
Optional Accessories
13
Installation Recommendations
13
Environment
13
Table 3 - Optional Accessories
13
Location
14
Ventilation
14
SETUP for the TRANSMIG 2Rse WIREFEEDERS
14
Power Source Connections
14
Wirefeeder Connections
14
Figure 1 - Feed Roll Installation
14
Handle
15
Power Source Compatibility
15
Figure 2 - Handle Assembly
15
Drive Roller Pressure Adjustment
16
Wire Reel Brake
16
Figure 3 - Standard 300Mm (11.8") Spool Set-Up
16
Wirefeeder Controls, Indicators and Features
17
Front Panel Controls
17
Power on / off Switch (3)
17
Wirespeed Control (1)
17
Torch Connection (2)
17
Internal Controls
17
Figure 4 - Front Panel Controls
17
Figure 5 - Internal Panel Controls
17
Burnback Control (4)
18
Trigger Mode (Normal / Latch) Switch (5)
18
Torch Trigger Connection (6)
18
Rear Panel Controls
18
Figure 6 - Rear Panel Controls
18
Gas Inlet (7)
19
Input Control Socket (Interconnection Lead))
19
Welding Voltage Connection (Interconnection Lead)
19
Figure 7 - Input 14 Pin Receptacle
19
TWECO MIG TORCH (Part No: 717 578 Where Supplied)
20
Introduction
20
MIG Torch Components
20
Table 4 - Mig Torch Components
20
Figure 8 - Exploded View of MIG Torch
20
Torch Consumable Parts
21
Table 5 - Mig Torch Gas Diffusers
21
Table 6 - Mig Torch Contact Tips
21
Table 7 - Mig Torch Nozzles
21
Table 8 - Mig Torch Conduits
21
Installing a New Wire Conduit
22
MIG Torch Maintenance
22
Figure 9 - Conduit Trim Length
22
Basic Welding Technique
23
Setting of the Power Source & Wirefeeder
23
Position of MIG Torch
23
Distance from the MIG Torch Nozzle to the Work Piece
23
Travel Speed
23
Electrode Wire Size Selection
23
Table 9 - 0.9/1.2Mm (0.035/0.045") Wire Deposition Rate
23
Figure 10 - MIG Torch Angle
23
Wire Drive Operation
24
Continuous Welding
24
Torch Trigger Latching
24
Figure 11 - Wire Penetration Comparison
24
Figure 12 - Continuous Welding Timing Diagram
24
Figure 13 - Trigger Latching Diagram
24
Basic Troubleshooting
25
Solving Problems Beyond the Welding Terminals
25
Welding Problems
27
Wirefeeder Problems
28
Key Spare Parts
30
Table 10 - Key Spare Parts
30
Circuit Diagram
31
Wirefeeder Circuit Diagram
31
Figure 14 - Circuit Diagram Wirefeeder
31

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