Changhe FREEDOM CH6390 Series 2005 Manuals

Manuals and User Guides for Changhe FREEDOM CH6390 Series 2005. We have 1 Changhe FREEDOM CH6390 Series 2005 manual available for free PDF download: Service Manual

Changhe FREEDOM CH6390 Series 2005 Service Manual (341 pages)

Brand: Changhe | Category: Automobile | Size: 22.39 MB

The First Part General Information

5
Sectionscheduled Maintenance

26
- Maintenance Schedule
  27
- Normal Condition Schedule
  27
- Engine
  30
- Maintenance Service
  30
- Ignition System
  35
- Fuel System
  36
- Emission Control System
  37
- Chassis and Body
  38
- Electric Equipment
  38
The Second Part Engine Engine Section 3

44
- General Information
  45
- Maintenance Regulation
  45
- Required Service Materials
  46
- Engine Diagnosis Table
  47
- Starting Motor
  53
- Alternator
  54
Section 4 Engine Mechanical

55
- General Description
  56
- Maintenance Without Disassembling Engine
  56
- Engine Disassembly
  57
- Inspection and Adjust of Engine
  68
- Service of Engine
  69
- Engine Reassemble
  82
Section 5 Engine Cooling System

92
- Cooling System Circulation
  93
- General Description
  93
- The Function of Cooling System
  93
- Description of Main Components
  95
- Radiator Cap
  95
- Coolant Reservoir Tank
  96
- Thermostat
  96
- Water Pump
  96
- Coolant (Water) Temp. Gauge
  97
- Cooling Fan
  97
- Water Pump Belt
  97
- Coolant
  98
- Diagnosis
  98
- Maintenance
  98
- Coolant Level
  99
- Cooling System Service
  99
- Cooling System Flush and Refill
  100
- Cooling System Draining
  101
- Cooling Water Pipes or Hoses
  101
- On-Vehicle Service
  101
- Water Pump Belt Tension
  101
- Thermostat
  102
- Radiator
  103
- Water Pump Belt
  103
- Water Pump
  104
- Required Service Material
  105
Section 6 Engine Lubricate System

106
Section 7 Engine Manage System

114
- Coolant Temperature Sensor
  115
- Intake Manifold Air Temperature and Pressure Sensor
  115
- Sensors
  115
- Summary
  115
- Throttle Position Sensor
  115
- Cam Phase Sensor
  116
- Crankshaft Position Sensor
  116
- Knock Sensor
  116
- Oxygen Sensor
  116
- Actuators
  117
- Fuel Pump
  117
- Idle Adjuster(Step Motor)
  117
- Injectors
  117
- Canister Purge Solenoid
  118
- Electronic Control Unite（Ecu
  118
The Third Part Clutch Transmission Differential

119
- General Description
  120
- Diagnosis Table
  122
- Removal
  123
- Inspectlon of COMPONENTS
  124
- Installation
  126
Section 9 Transmission

128
- General Description
  129
- Transmission Gear Ratio
  130
- Dismounting
  131
- Disassembly
  132
- Inspection of Components
  143
- Important Steps in Installation
  148
- Maintenance Service
  161
- Recommended Torque Specification
  164
Section 10 Gear Shifting Control

165
- General Description
  166
- Gear Shift Cable and Select Cable
  167
- Gear Shift Control Lever
  167
- Gear Shift Lever Case
  167
- Removal
  167
- Gear Shift Control Lever and Bracket
  169
- Gear Shift Fork Shaft
  169
- Gear Shift Lever and Select Lever
  169
- Inspection of Components
  169
- O-Ring, Boot and Oil Seal
  169
- Spring
  169
- Gear Shift Lever Case
  170
- Installation
  170
- Gear Shift Control Cable and Lever
  172
- Gear Shift Control Lever Washer and Bush
  172
- Cable Adjustment
  174
- Maintenance Service
  174
- Tightening Torque
  174
Section 11 Propeller Shaft

175
- General Description
  176
- Installation
  177
- Removal
  177
- Disassembly
  178
- Reassembly
  179
- Maintenance Services
  180
Section 12 Differential

181
- Description
  182
- Removal
  182
- Disassembly
  183
- Maintenance Services
  185
- Reassembly
  192
- Installation
  194
The Fourth Part Suspension Steering Brake

195
- Front Suspension
  196
- General Description
  196
- Front Suspension Strut
  197
- Rear Suspension
  198
- Front Suspension
  199
- Inspection
  199
- Removal and Installation
  201
- Inspection and Adjustmen
  208
- Rear Suspension
  208
- Tires and Wheels
  214
Section 14 Manual Rack and Pinion

218
- General Description
  219
- Manual Rack and Pinion Assembly
  220
- Combination Switch Assembly
  223
- Steering Column and Lower Shaft
  223
- Steering Wheel
  223
- Front End Alignment
  227
Section 15 Brakes

229
- General Description
  230
- Master Cylinder Assembly
  231
- Front Disc Brake Caliper Assembly
  232
- Rear Drum Brake Assembly
  234
- Booster Assembly
  236
- Front Disc Brake Caliper Assembly
  239
- Removal
  239
- Inspection of Components
  242
- Installation
  243
- Rear Drum Brake Assembly
  247
- Removal
  247
- Inspection
  249
- Installation
  251
- Master Cylinder
  253
- Removal
  253
- Booster Assembly
  256
- Disassembly
  256
- Inspection & Adjustment
  257
- Installation
  258
- Brake Pipe and Brake Hose
  259
- Disassembly & Installation
  259
- Lspv
  260
- Brake Pipe Configuration
  261
- Brake Fluid Check
  262
- Brake Fluid Level Inspection
  262
- Repair
  262
- Road Test Brakes
  262
- Brake Pedal Free Height Adjustment
  263
- Excessive Pedal Travel Check
  263
- Stop Light Switch Adjustment
  263
- Brake Drum Inspection
  264
- Brake Hose and Pipe Inspection
  264
- Brake Shoe and Lining Inspection
  264
- Disc Inspection
  264
- Pad Lining Inspection
  264
- Parking Brake Inspection and Adjustment
  265
- Bleeding Brakes
  266
- Brake Pedal Play Inspection
  266
- Flushing Brake Hydraulic System
  266
- Rear Drum Bake Shoe Adjustment
  266
- Inspect Booster Operation
  268
The Fifth Part Body and Electrical Service

270
- General Description
  271
- Maintenance Notice
  271
- Wire Color Symbols
  274
- Connector
  275
- Power Supply Diagram
  276
- Junction Box
  277
- Charging System
  279
- Engine Starting System
  279
- System Circuit Diagram
  279
- Electronic Fuel Injection (Cadillac)
  280
- Body
  281
- Electric Control Locking System
  281
- Windshield Washer and Wiper
  281
- Power Window Control System
  282
- Combination Meter
  283
- Light System
  284
- Signal System
  284
- Radio 、Cigar Lighter and Electric Lock
  285
Section 17 Body Electrical System

286
- Combination Meter Wiring
  287
- Instruments and Gauges
  287
- Trouble Diagnosis
  289
- Fuel Level Meter and Gauges Unit
  290
- Engine Coolant Temperature Meter and Sensor Unit
  291
- Oil Pressure Light
  292
- Brake Warning Light
  293
- Parking Brake Warning Light
  293
- Combination Switch
  294
- Headlights
  297
- Lighting Systems
  297
- Turn Signal and Hazard Warning
  299
- Back-Up Light
  300
- Brake Light
  300
- Clearance, Tail and Licence Light
  300
- Rear Fog Light
  301
- Front Fog Light
  302
- Cigarette Lighter
  303
- Windshield Wipers
  304
- POWER WINDOW CONTROL SYSTEM (if Equipped)
  310
- POWER DOOR LOCK CONTROL SYSTEM (if Equipped)
  311
- TELECONTROL DOOR LOCK CONTROL SYSTEM (if Equipped)
  313
- Windshield
  315
- Front Fender
  317
- Front Door and Back Door
  318
- Door Lock
  320
- General Description
  324
- Heater
  324
- Removal
  327
- Wiring Circuit
  327
- Inspection
  328
- Air Conditioning (Option)
  329
- Cooling Location
  329
- General Description
  329
- Top Evaporator Control and Inspection
  330
- Evacuation Charging and Test
  331
- Check Charge of Refrigerant
  332
- Performance Test
  333
- Air Bag System
  335
- General Description
  335
- Installation
  336
- The Condition of Air Bag Start
  337
- Removal
  338
- Deployed Air Bag (Inflator)Modules
  339
- General Description
  340
- Removal and Installation
  340
- Seat Belt
  340
- Inspection
  341
- Service Precaution
  341

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Changhe FREEDOM CH6390 Series 2005 Manuals

Changhe FREEDOM CH6390 Series 2005 Service Manual (341 pages)

Table of Contents

The First Part General Information

Sectionscheduled Maintenance

The Second Part Engine Engine Section 3

Section 4 Engine Mechanical

Section 5 Engine Cooling System

Section 6 Engine Lubricate System

Section 7 Engine Manage System

The Third Part Clutch Transmission Differential

Section 9 Transmission

Section 10 Gear Shifting Control

Section 11 Propeller Shaft

Section 12 Differential

The Fourth Part Suspension Steering Brake

Section 14 Manual Rack and Pinion

Section 15 Brakes

The Fifth Part Body and Electrical Service

Section 17 Body Electrical System

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