CF MOTO ZForce 1000Sport Manuals

Manuals and User Guides for CF MOTO ZForce 1000Sport. We have 2 CF MOTO ZForce 1000Sport manuals available for free PDF download: Service Manual, Owner's Manual

CF MOTO ZForce 1000Sport Service Manual

CF MOTO ZForce 1000Sport Service Manual (312 pages)

Brand: CF MOTO | Category: Offroad Vehicle | Size: 11.59 MB

Table of Contents

Cfmoto

4
- Table of Contents
  4
- Service Manual
  5
- Safety Tips
  5
- Hazardous Level and Symbol
  5
- Operation Notice
  5
- General Precaution
  6
- Avoid Carbon Monoxide Poisoning
  6
- Avoid Corrosion Injury by Electrolyte
  6
- Avoid Injury
  6
- Avoid Burns
  6
- Avoid Toxic Coolant
  6
- Avoid Explosions and Fire
  6
- Operational Safety
  6
- Cautions for Removal and Installation
  7
- Fuel, Engine Oil, Transmission Oil and Coolant
  8
- Warranty
  8
- Engine Break-In
  8
- Instructions and Captions
  9
Cfmoto

10
- Unit Conversion Table and Symbols
  11
- Identification Number Locations
  12
- Main Specifications
  13
- Specifications for Service
  15
- Fastener Torque Tables
  20
- Grease and Sealant
  24
- Service Products
  24
- Service Tools
  25
Cfmoto

26
04 Cvt System

31
- CVT Special Tool
  32
- CVT Case Cover Removal
  34
- CVT Removal
  34
- Preliminary Work
  34
- CVT Case Cover Inspection
  35
- CVT Drive Pulley, Driven Pulley and Drive Belt Removal
  35
- CVT Parts Inspection
  35
- Drive Belt Inspection
  36
- Drive Pulley Inspection
  36
- Driven Pulley Inspection
  39
- CVT Installation
  42
- Drive Pulley, Driven Pulley and Drive Belt Installation
  42
- CVT Case Cover Installation
  43
- CVT Surrounding Parts Installation
  43
05 Engine

45
- Special Tools for Engine
  49
- Engine Removal
  59
- Preliminary Work
  59
- Removal
  59
- Air Filter
  62
- Engine Air Inlet/Outlet System
  62
- Removal
  62
- Air Filter Parts Inspection
  63
- Air Filter Installation
  65
- Engine Inlet Pipe
  66
- Air Exhaust System
  70
- Muffler Assy Removal
  70
- Muffler Parts Inspection
  72
- Muffler Assy Assembly
  75
- Air Filter Element
  78
- Cvt
  79
- Engine Disassembly
  79
- Engine Oil and Transmission Oil Drain
  79
- Thermostat and Thermostat Seat
  80
- Oil Cooler
  81
- First Cylinder Head Cover
  82
- First Cylinder TDC Adjustment
  82
- First Cylinder Head
  83
- Second Cylinder TDC Adjustment
  83
- Second Cylinder Head
  84
- Second Cylinder Head Cover
  84
- Second Cylinder Tensioner
  84
- Air Bag
  85
- Oil Filter
  85
- Water Pump
  85
- MAG Crankcase Cover
  86
- Starter Motor
  86
- Magneto Rotor
  87
- Starter Dual Gear
  87
- Breather Parts
  88
- Oil Pump
  88
- First Cylinder Timing Chain
  89
- Gearshift Assy
  89
- Second Cylinder Timing Chain
  89
- First Cylinder and Piston
  90
- Crankcase Disassembly
  91
- Second Cylinder and Piston
  91
- Countershaft Assy, Shift Fork and Shift Drum
  92
- Crankshaft Connecting Rod Assy and Main Shaft
  92
- Cylinder Head
  93
- Cylinder Head Cover
  93
- Engine Parts Inspection
  93
- Parts Inspection
  95
- Cylinder Head Assy
  99
- Cylinder Body
  100
- Timing Chain Tensioner
  101
- Piston
  102
- Tension Plate, Chain Guide and Chain Guard
  104
- Timing Chain
  104
- Gearshift Cover
  105
- Shift Gear Assy
  105
- Water Pump Assy
  105
- Oil Filter
  110
- Overriding Clutch
  110
- Magneto Rotor
  111
- Magneto Stator
  111
- Oil Pump Assy
  112
- Oil Pump Gear and Oil Pump Idle Gear
  112
- Starter Dual Gear
  112
- Breather and Breather Idle Gear
  113
- Crankshaft Assy
  113
- Driven Gear
  113
- Transmission Assy
  118
- Reverse Intermediate Gear
  122
- Driven Bevel Gear
  126
- MAG Crankcase Cover
  129
- PTO Crankcase
  131
- Thermostat Seat and Water Pipe
  137
- Water Pipe Bracket and Oil Cooler Pipes
  137
- Countershaft Assy, Shift Fork Assy and Shift Drum Assy
  139
- Engine Assembly
  139
- Drive Bevel Gear Assy
  140
- Crankshaft Connecting Rod Assy
  141
- Bevel Gear Washer Adjustment
  142
- First Cylinder Body and Piston
  143
- Gearshift Assy
  145
- First Cylinder Timing Chain
  146
- Oil Pump
  147
- Second Cylinder Timing Chain
  147
- Breather Assy
  148
- Oil Pump Idle Gear and Water Pump Idle Gear
  148
- Starter Dual Gear
  148
- MAG Crankcase Cover
  149
- Magneto Rotor
  149
- Oil Filter
  150
- Starter Motor
  150
- Air Bag
  151
- First Cylinder Head Assy
  151
- First Cylinder TDC Adjustment
  151
- First Cylinder Valve Clearance Adjustment
  152
- First Cylinder Head Cover
  153
- Second Cylinder Head Assy
  153
- Second Cylinder TDC Adjustment
  153
- Second Cylinder Tensioner
  154
- Plug Cover and RPM Sensor
  155
- Second Cylinder Head Cover
  155
- Second Cylinder Valve Clearance Adjustment
  155
- Drain Bolt
  157
- Oil Dipstick
  157
- CVT Case
  158
- Engine Installation
  159
- Coolant Replacement
  161
- Cooling System
  161
- Sealing Inspection
  161
- Engine Oil Level Inspection
  163
- Engine Oil Replacement
  163
- Lubrication System
  163
- Transmission Oil Inspection
  164
- Engine Oil Pressure Inspection
  165
- Transmission Oil Replacement
  165
- Fuel System
  167
06 Body Covering Parts

176
- Seat
  177
- Middle Protection Cover
  178
- Seat Middle RH Protection Plate
  178
- Middle Panel
  179
- Dashboard Panel
  180
- Damping Deco Guard
  183
- Headlight Panel
  183
- Cab
  184
- Rear View Mirror
  184
- Side Door (Status 1)
  185
- Side Door (Status 2)
  186
- Ventilation Grid
  186
- Front Inner Fixed Plate
  187
- Winch Deco Cover
  187
- Front Fender
  188
- Rear Rack Cover Plate
  190
- Rear Side Protection Plate
  190
- ECU Cover
  191
- Foot Pedal
  192
- Air Filter Cover
  193
- Rear Cargo Box Base Plate
  193
- Rear Cargo Box Deco Cover
  193
- Rear Rack Assy
  194
07 Powertrain

195
- CV Drive Shaft
  196
- CV Drive Shaft Inspection
  196
- CV Drive Shaft Service
  196
- Shaft Cage Dust Boot
  197
- Drive Shaft
  198
- Drive Shaft Inspection
  198
- Drive Shaft Maintenance
  198
- Front Drive Shaft Removal
  198
- Rear Drive Shaft Removal
  198
- Drive Shaft Installation
  199
- Front Drive Shaft Installation
  199
- Rear Drive Shaft Installation
  199
- Front and Rear Gear Case
  200
- Front Gear Case
  200
- Inspection and Maintenance
  200
- Maintenance Information
  200
- Front Gear Case Disassembly
  201
- Front Gear Case Motor
  201
- Fork
  202
- Front Gear Case Cover
  202
- Parts Inspection
  204
- Installation
  206
- Rear Gear Case (Version 1)
  208
- Driven Bevel Gear Assy
  209
- Rear Gear Case Cover
  209
- Rear Gear Case Disassembly (Version 1)
  209
- Drive Bevel Gear Assy
  210
- Rear Gear Case (Version 2)
  211
- Rear Gear Case Cover
  212
- Rear Gear Case Disassembly (Version 2)
  212
- Drive Bevel Gear Assy
  214
- Rear Gear Case Inspection
  214
- Installation
  216
09 Suspension System

224
- Tire
  225
- Rim Bracket
  228
- Shock Absorber (Status 1)
  229
- Shock Absorber (Status 2)
  230
- Front Swing Arm
  231
- Rear Sway Bar
  233
- Rear Swing Arm
  233
10 Steering System

234
- Steering Column and EPS
  235
- Steering Motor
  236
- Gearshift Assy
  238
- Eps
  239
- EPS Failure Code Table
  241
- EPS Fault Analysis and Troubleshooting
  242
Cfmoto

250
- Diagnosis Tool
  252
- Battery
  253
- Signal and Illumination System
  253
- Battery Charging
  254
- Charging Voltage Inspection
  254
- Earth Wire Inspection
  255
- Fuse
  255
- Light Maintenance Information
  255
- Headlight Assy
  256
- Illumination Inspection
  256
- Light Removal and Installation
  256
- Horn
  257
- Tail Light Assy
  257
- Switches
  258
- Ignition Switch Lock
  260
- Winch Control Switch
  260
- Charging System
  261
- Charging System Wiring
  261
- Start Auxiliary Relay, Fuel Pump Relay
  263
- Starter Relay
  263
- Engine Starting Note
  264
- Actuators
  265
- Ecu
  265
- EFI Structure
  265
- EFI System
  265
- Sensors
  265
- EFI System Maintenance Notice
  266
- Ecu
  267
- Structure and Performance of EFI Parts
  267
- T-Map
  270
- Air Intake Temp. Sensor
  271
- Coolant Temp. Sensor
  272
- Oxygen Sensor
  273
- Trigger
  275
- Speed Sensor
  276
- Gear Sensor
  277
- Ignition Coil
  280
- Electrical Throttle Pedal
  281
- EFI Self-Diagnosis
  282
- Malfunction Indicating Lamp (MIL)
  282

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CF MOTO ZForce 1000Sport Owner's Manual

CF MOTO ZForce 1000Sport Owner's Manual (207 pages)

Brand: CF MOTO | Category: Offroad Vehicle | Size: 16.64 MB

Table of Contents

Table of Contents
2
Foreword
7
Welcome
7
Catalytic Converter
8
Signal Words
9
Introduction
12
Vehicle Identification Numbers and Key Information
13
ZFORCE 1000 Specifications
14
Operator Safety
21
General Safety Precautions
21
Owner Responsibilities
25
Safe Riding Gear
29
Safety Labels, Locations and Warnings
30
Safety Labels, Locations and Warnings
35
Occupants Protector
58
Hitch and Winch
60
Primary Controls
67
Secondary Controls
72
Other Functions
79
Dashboard Indicators and Warnings
82
Indicators and Warnings
83
Operating Your Vehicle
89
Break-In Period
89
Recommended Engine Oil Viscosity
90
Pre-Ride Inspection
91
Pre-Ride Inspection Check List
91
Throttle
95
Foot Brake
95
Starting the Engine
95
Shifting the Transmission
96
Responsibilities of the Operator
100
Practice Exercises
103
Operating Your Vehicle
106
Hauling and Towing Loads
111
Place a Support under Vehicle
117
Intended Use
118
Winch Operation
119
Maintenance
129
Severe Use Definition
129
Pre-Ride Maintenance Checklist
131
Break-In Maintenance Checklist
133
Periodic Maintenance Schedule
135
Inspection and Service Record
142
Maintenance Procedures
144
Air Filter
144
Inspect the Engine Oil Level
147
Engine Valve Clearance Adjustment
152
Engine Idle Speed
152
Front and Rear Gear Case
153
Front and Rear Axle Boots
155
CVT System
156
Cooling System
160
Spark Plug
164
Battery
168
Brakes
172
Suspension Lubricating and Adjustment
175
Wheels
181
Electrical
183
Cleaning and Storage
186
Washing the Vehicle
186
Waxing the Vehicle
186
Perform Repairs
187
Check the Tires
187
Oil and Filter
187
Air Filter/ Air Box
187
Check Fluid Levels
188
Stabilize the Fuel
188
Battery Storage
188
Lubricate
188
Fog' the Engine
189
Transporting the Vehicle
190
Vehicle Issue Diagnosis
191
Engine Starter Doesn't Turn on
191
Engine Pings or Knocks
191
Engine Stops or Loses Power
192
Engine Turns Over, Fails to Start
193
Engine Turns Over, Fails to Start
194
Engine Backfires
195
EFI Malfunction Indicator Light
196
EPS Malfunction Indicator Light
197
Electronic Power Steering ( E PS ) Fault Diagnosis and Solution
198
Declaration
199
Declaration of Drivers Exposure to Noise Level
199
Declaration of Vibration Declaration
200
Cfmoto Limited Warranty
201
Change of Ownership
206

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