Cessna 177 SERIES Manuals

Manuals and User Guides for Cessna 177 SERIES. We have 4 Cessna 177 SERIES manuals available for free PDF download: Service Manual, Manual, Owner's Manual

Cessna 177 SERIES Service Manual (431 pages)

1968 thru 1978

Brand: Cessna | Category: Aircrafts | Size: 24.43 MB

Table of Contents
8
General Description
12
Technical Data
13
Reference Stations Diagram
15
Recommended Nut Torques
16
Ground Handling, Servicing, Cleaning, Lubrication and Inspection
17
Jacking Information
19
Leveling the Aircraft
19
Flyable Storage
20
Hoisting
20
Parking
20
Temporary Storage
20
Indefinite Storage
21
Returning Aircraft to Service
21
Engine Oil
23
Fuel Drains
23
Servicing
23
Induction Air Filter
24
Battery Servicing
25
Nose Gear Shock Strut Maintenance
25
Tires Maintenance
25
Vacuum System Filter
25
Cleaning
26
Hydraulic Brake Systems Servicing
26
Nose Gear Shimmy Dispenser Servicing
26
Required Materials
26
Cleaning Instructions
27
Windshield and Window Preventive Maintenance
27
Aluminium Surfaces
28
Engine and Engine Compartment
28
Interior Trim
28
Painted Surfaces
28
Aileron Rod End Bearing
29
Upholstery and Interior
29
Wheel Bearings
29
Wing Flap Actuator
29
Servicing Diagram
30
Lubrication Diagram
34
Inspection Charts
37
If the Aircraft Is Flown more than 200 Hours Annually
38
Inspection Guide Lines
38
Engine Run-Up
39
Engine Compartment Inspection
40
Propeller Inspection
40
Fuel System Inspection
41
Landing Gear Inspection
41
Airframe Inspection
42
Control Systems Inspection
43
Special Inspection Items
43
Component Time Limits
46
Table of Contents
50
Fuselage
50
Scratches on Windshield and Windows
50
Windshield and Windows Waxing
50
Cracks
51
Repair of Windshield and Windows
51
Windshield and Fixed Window Installation
52
Cabin Doors Adjustment
53
Cabin Doors Removal and Installation
53
Fixed
53
- Side Windows
  53
Weatherstrip
53
Indexing Inside Handle
55
- Adjustment
  55
- Baggage Door Removal and Installation
  55
- Description
  55
- Seats Removal and Installation
  55
Latches
55
Lock
55
Pilot and Copilot
55
Vertical Adjust/Reclining Back
59
Articulating Recline/Vertical Adjust
60
- Seat Belt and Shoulder Harness Installation Diagrams
  65
- Cabin Upholstery
  67
- Description
  67
  - Seats Repair
    67
  - Soundproofing
    67
Removal and Installation Center
67
- Cabin Headliner
  68
- Cargo Tie-Downs Diagram
  68
- Description
  68
- Rear View Mirror Installation
  68
- Removal and Installation 1C7/3-6
  68
Auxiliary
69
Rear View Mirror
69
Safety Provisions
69
- Safety Belts
  69
- Shoulder Harness
  69
- Wheel (Cleveland)
  86
  - Wheel Alignment Diagrams
    86
  - Main Wheel Alignment
    87
  - Main Wheel and Axle Installation
    87
  - Main Wheel and Axle Removal
    87
  - Main Wheel Installation
    87
- Wheel (Mccauley with Hub and Capscrews)
  87
- Nose Gear
  88
- Trouble Shooting
  88
- Speed Fairing Removal
  90
  - Nose Wheel Disassembly
    91
  - Nose Wheel Removal and Installation
    91
- Wheel (Cleveland)
  91
- Standard Nose Gear
  95
- Wheel Balancing
  95
- Nose Gear Shock Strut Diagram
  96
- Description
  97
  - Heavy-Duty Nose Gear
    97
  - Nose Gear Shock Strut Reassembly
    97
  - Torque Link Removal
    97
- Description
  98
- Nose Wheel Steering System
  98
- Description
  100
  - Nose Wheel Steering Adjustment
    100
  - Shimmy Dampener Diagram
    100
  - Steering Bungee Assembly
    100
  - Nose Gear Troubleshooting
    101
  - Brake Master Cylinder Disassembly, Inspection and Repair
    102
  - Brake Master Cylinder Installation
    102
  - Hydraulic Brake Lines
    102
  - Wheel Brake Removal, Disassembly and Repair
    102
  - Brake Master Cylinder Diagram
    103
  - Brake Lining Conditioning
    104
  - Brake Lining Installation
    104
  - Brake System Bleeding
    104
  - Wheel Brake Reassembly and Installation
    104
  - Brake System Diagram
    105
  - Parking Brake System
    106
  - Aileron Control System Troubleshooting
    107
  - Aileron Bellcrank Removal
    108
  - Control Column Removal and Installation
    108
  - Control Column Repair
    108
  - Aileron Control System Diagram
    109
  - Control Column Installation Diagram
    110
  - Aileron-Rudder Interconnect System Diagram
    111
  - Aileron Installation
    112
  - Cables and Pulleys Removal and Installation
    112
  - Aileron Trim Tab Adjustment
    113
  - Aileron Trim Tab Removal, Installation
    113
  - Ailerons Removal and Installation
    113
  - Rigging
    113
  - Aileron-Rudder Interconnect System
    114
  - Wing Flap Control System
    115
  - Wing Flap Control System Troubleshooting
    116
  - Drive Pulleys Removal and Installation
    117
  - Flap Control Lever Removal and Installation
    117
  - Flap Motor, Transmission and Actuator Assembly Removal/Installation
    117
  - Flap Control System Diagram
    118
  - Flap Motor, Transmission and Actuator Installation Diagram
    119
  - Bellcranks Removal and Installation
    120
  - Flaps Removal and Installation
    120
  - Flap System Schematic
    122
  - Stabilator Control System Troubleshooting
    124
  - Stabilator Removal and Installation
    125
  - Stabilator Control System Diagram
    126
  - Stabilator Installation Diagram
    128
  - Control Column Neutral Position Diagram
    129
- Description
  130
- Stabilator Trim Control System Troubleshooting
  130
- Trouble Shooting
  130
- Master Cylinders
  141
  - Rudder Pedals Installation Diagram
    141
  - Rudder Assembly Diagram
    142
  - Checking Rudder Travel Diagram
    143
- Description
  144
- Installation
  147
- Removal
  147
- Description
  148
  - Engine Cowling
    148
  - Cowl Flaps Removal and Installation
    149
  - Engine Cowling Cleaning and Inspection
    149
  - Engine Cowling Removal and Installation
    149
  - Engine Description
    149
  - Engine Data
    150
  - Engine Troubleshooting
    152
  - Overspeed Limitations
    152
  - Time between Overhaul
    152
  - Static Run-Up Procedures
    154
  - Engine Removal
    155
  - Accessories Removal
    156
  - Engine Build-Up
    156
  - Engine Inspection
    156
  - Engine Installation
    156
  - Engine Baffles Description
    157
  - Flexible Fluid Hoses Pressure Test
    157
  - Flexible Fluid Hoses Replacement
    157
  - Engine Baffles Cleaning and Inspection
    158
  - Engine Baffles Removal and Installation
    158
  - Engine Mount Removal and Installation
    158
  - Engine Oil System
    158
  - Engine Mount Details Diagram
    159
  - Engine Oil System Troubleshooting
    160
  - Full-Flow Oil Filter Removal and Installation
    162
  - Filter Adapter Disassembly, Inspection and Reassembly
    163
  - Filter Adapter Removal
    163
  - Carburetor
    164
  - Filter Adapter Installation
    164
  - Induction Air System
    164
  - Oil Cooler
    164
  - Airbox Removal and Installation
    165
  - Ignition System
    165
  - Magneto Outlet Diagram
    165
  - Ignition System Troubleshooting
    166
  - Internal Timing
    167
  - Magneto Removal and Installation
    167
  - Magnetos Description
    167
  - Magneto Replacement Interval
    169
  - Magneto-To-Engine Timing
    169
  - Magneto Maintenance
    172
  - Engine Controls
    173
  - Magneto Check
    173
  - Throttle Control
    174
  - Carburetor Heat Control
    175
  - Mixture Control
    175
  - Starting System
    175
  - Starting System Troubleshooting
    176
  - Exhaust System
    177
  - Extreme Weather Maintenance
    177
  - Starter Motor Removal and Installation
    177
  - Starting System Primary Maintenance
    177
  - Dusty Contitions
    179
  - Ground Service Receptacle
    179
  - Hand Cranking
    179
  - Seacoast and Humid Areas
    179
  - Fuel System
    180
  - Fuel System Troubleshooting
    181
- Checking Vents
  182
- Description
  182
  - Fuel Vents
    182
  - Fuel System Schematic
    183
  - Fuel System Diagram
    185
  - Fuel Vent System Diagram
    187
  - Fuel Vents Removal and Installation
    188
- Removal and Installation (Beginning with Serial 17701634)
  188
- Removal and Installation (Thru Serial 17701633)
  188
- Classification of Fuel Leaks
  190
- Description
  190
- Drain Fittings Removal and Installation
  190
- Fuel Bay Caps
  190
  - Fuel Bay Purging
    191
  - Integral Fuel Bay Sealant
    191
  - Mixing Sealant
    191
  - Sealing During and after Structural Repair
    191
  - Fuel Bay Sealing Diagram
    192
- Curing Time
  194
  - Fuel Quantity Transmitters
    194
  - Sealing Fuel Leaks
    194
12-19. Testing Integral Fuel Bay
194
Description
194
- Fuel Reservoir Tank Removal and Installation
  195
- Fuel Selector Valve
  195
- Fuel Shut-Off Valve Removal and Installation
  195
- Fuel Strainer
  195
- Fuel Selector Valve and Shut-Off Valve Diagram
  196
- Fuel Strainer Disassembly and Assembly
  196
- Fuel Strainer Removal and Installation
  196
- Fuel Strainer Diagram
  197
- Auxiliary Fuel Pump
  198
- Description
  198
  - Electric Fuel Pump Diagram
    198
  - Priming System
    198
- Removal and Installation
  198
- Strainer
  198
- Auxiliary Fuel Pump Disassembly and Assembly
  199
- Removal and Installation
  199
- Trouble Shooting
  203
- Installation
  204
- Removal
  204
  - Propeller Installation (Constant-Speed)
    205
  - Governor Description
    206
  - Governor Removal
    206
  - Governor Troubleshooting
    206
- Time between Overhaul (TBO)
  206
- Trouble Shooting
  206
  - Governor Installation
    207
  - High RPM Stop Adjustment
    207
  - Time between Overhaul (TBO) (Governor)
    209
  - Heating System Operation
    210
  - Heating System Removal, Repair and Installation
    210
  - Heating System Troubleshooting
    210
  - Utility Systems
    210
  - Heating and Defrosting Systems Diagram
    211
  - Ventilating System Diagrams
    212
  - Defroster System
    215
  - Ventilating System
    215
  - Instrument and Instrument Systems
    216
  - Instrument Panel Diagram
    217
- Description
  219
  - Instrument Panel Removal and Installation
    219
  - Instruments Removal and Installation
    219
- Maintenance
  219
- Pitot and Static Systems
  219
- Shock Mounts
  219
- Pitot System Inspection and Leakage Test
  222
- Pitot Static System Troubleshooting
  223
- Trouble Shooting--Pitot Static System
  223
- Trouble Shooting -Altimeter
  225
- Vertical Speed Indicator Troubleshooting
  225
- Pitot Tube Alignment
  226
- Pitot Tube Heater Troubleshooting
  226
- Trouble Shooting - Pitot Tube Heater
  226
- Vacuum System
  226
  - Pitot Tube Alignment Template
    227
  - Gyros Troubleshooting
    228
  - Vacuum System Troubleshooting
    228
  - Vacuum System Diagram
    230
  - Removal and Installation of Vacuum System Components
    232
  - Standby Vacuum System Description
    232
  - Vacuum Pump Troubleshooting
    232
  - Vacuum Relief Valve Adjustment
    232
  - Engine Indicators
    233
  - Low Vacuum Warning System
    233
  - Standby Vacuum Pump Troubleshooting
    233
  - Tachometer
    233
  - Standby Vacuum System Diagram
    234
  - Oil Pressure Gauge Troubleshooting
    236
  - Carburetor Air Temperature Gauge
    237
  - Oil Temperature Gauge
    237
  - Engine Instrument Installation (Leigh System)
    238
  - Fuel Pressure Indicator Troubleshooting
    240
  - Manifold Pressure Gauge Troubleshooting
    241
  - Cylinder Head Troubleshooting Gage Troubleshooting
    242
- Trouble Shooting
  242
- Description
  248
- Electric Clock
  248
- Hourmeter
  248
- Magnetic Compass
  248
- Outside Air Temperature Gage
  248
- Stall Warning System Troubleshooting
  249
- Turn Coordinator
  249
- 16-11. Ammeter
  254
- Description
  254
- Electrical Power Supply System
  254
- Electrical Systems
  254
- General
  254
- Master Switch
  254
- Split Bus Bar
  254
- Split Bus Power Relay
  254
  - Split Bus Power Relay Installation
    255
  - Bus Bar and Circuit Breaker Installation
    256
  - Battery and Electrical Equipment Installation Diagram
    257
  - Battery Description
    259
  - Battery Power System Troubleshooting
    259
  - Adding Electrolyte or Water to the Battery
    260
  - Battery Cleaning
    260
  - Battery Removal and Installation
    260
  - Testing the Battery
    260
- Battery Box
  261
  - Battery Contactor
    261
  - Battery Hydrometer Readings
    261
  - Charging the Battery
    261
Removal and Installation
261
Battery Contactor Closing Circuit
262
- Ground Service Receptacle Troubleshooting
  262
- Ground Service Receptacle Installation
  263
- 16-36. Description
  264
- Alternator Description
  264
- Alternator Power System
  264
- Removal and Installation
  264
- Trouble Shooting
  264
- Alternator Power System Troubleshooting
  265
- Trouble Shooting the Alternator System (Thru 1977 Models)
  265
- Trouble Shooting the Alternator System
  267
- 16-42. Alternator Voltage Regulator
  270
- Alternator Field Circuit Protection
  270
- Description
  270
- Removal and Installation
  270
- Over-Voltage Warning System
  273
- 1971 Models)
  279
- Description
  279
  - Landing and Taxi Lights Adjustment
    279
  - Landing and Taxi Lights Removal and Installation
    279
- Removal and Installation (Beginning with 1973 Models and When Modified Per SK177-24)
  279
- Flashing Beacon Light Installation Diagram
  286
- Anti-Collision Strobe Lights
  287
- Description
  287
- Compass and Radio Dial Lighting
  291
- Control Wheel Map Light
  291
- Courtesy Lighting
  291
- Description
  291
- Dome Light
  291
- Removal and Installation
  291
- Removal and Installation (Thru 1970 Models)
  291
- Transistorized Light Dimming
  291
- Control Wheel Map Light Installation Diagram
  292
- Heated Pitot Installation Diagram
  294
- Cigar Lighter Removal and Installation
  295
- Emergency Locator Transmitter
  296
- Emergency Locator Transmitter Installation Diagram
  297
- Antenna Removal and Installation
  298
- Emergency Locator Transmitter Removal and Installation
  298
- Lithium Four Cell Battery Pack Removal and Installation
  298
- Magnesium Six Cell Battery Pack Removal and Installation
  298
- "G" Switch Operational Check
  299
- "G" Switch Troubleshooting
  299
- Emergency Locator Transmitter (Beginning with 1978 Models)
  301
- Electrical Load Analysis Chart
  305
- Structural Repair
  309
- Equipment and Tools for Structural Repair
  310
- Repair Materials
  310
- Wing Angle-Of-Incidence
  310
- Wing Skin Damage
  310
- Ailerons Damage
  311
- Damage Necessitating Replacement of Parts
  311
- Wing Ribs Damage
  311
- Wing Stringers Damage
  311
- Fin Damage / Fuselage Damage
  312
- Rudder Damage
  312
- Stabilator Damage
  312
- Wing Leading Edge Damage
  312
- Engine Mount
  313
- Firewall Damage
  313
- Landing Gear Bulkheads
  313
- Replacement of Hi-Shear Rivets
  313
- Engine Cowling Repair
  314
- Engine Mount Radial Support Damage
  314
- Repair of Cowling Skins
  314
- Repair of Glass-Fiber Constructed Components
  314
- Support Stands View
  315
- Checking Wing Twist
  316
- Control Surface Balancing
  317
- Control Surface Balance Requirements
  321
- Skin Repair
  322
- Stringer and Channel Repair
  328
- Rib Repair
  332
- Wing Spar Repair
  334
- Leading Edge Repair
  335
- Flap Leading Edge Repair
  336
- Access Hole Installation
  337
- Firewall Angle Repair
  338
- Exterior Painting
  339
- Painting of Formed ABS Plastic Parts
  340
- Painting Facilities
  341
- Clean up
  342
- Painting Allover White or Color
  342
- Pre-Painting
  342
- Pre-Priming / Priming
  342
- Repair of Dents
  343
- Touch-Up
  343
- Wiring Diagrams
  344
- Battery Circuit Wiring Diagram
  347
- Alternator System Wiring Diagram
  348
- Circuit Breakers Wiring Diagram
  349
- Ground Service Receptacle Wiring Diagram
  350
- Magneto System Wiring Diagram
  356
- Starter Wiring Diagram
  358
- Fuel Pump Wiring Diagram
  359
- Fuel Gage and Transmitter Wiring Diagram
  360
- Hourmeter Wiring Diagram
  361
- Carburetor Air Temperature Wiring Diagram
  362
- Cylinder Head Temp Wiring Diagram
  363
- Oil Temperature Wiring Diagram
  364
- Oil Pressure Wiring Diagram
  366
- Turn and Bank Wiring Diagram
  368
- Brittain Wing Leveler Wiring Diagram
  369
- Turn Coordinator Wiring Diagram
  370
- Encoding Altimeter Wiring Diagram
  373
- Blind Encoder Wiring Diagram
  374
- Clock Wiring Diagram
  375
- Ammeter Wiring Diagram
  376
- Instrument Lights Wiring Diagram
  378
- Landing Taxi Lights Wiring Diagram
  379
- Landing Light Wiring Diagram
  380
- Dual Landing Light Wiring Diagram
  381
- Landing Light and Taxi Light Wiring Diagram
  382
- Navigation Lights Wiring Diagram
  383
- Dome and Courtesy Lights Wiring Diagram
  384
- Flashing Beacon Wiring Diagram
  386
- Map Light, Control Wheel Wiring Diagram
  388
- Wing Tip Strobe Light Wiring Diagram
  390
- Post Lighting Wiring Diagram
  394
- Electro Luminescent Panel Wiring Diagram
  396
- Cigar Lighter Wiring Diagram
  398
- Pitot Heat Wiring Diagram
  399
- Flap System Wiring Diagram
  400
- Starter System Wiring Diagram
  408
- Aux. Fuel Pump Wiring Diagram
  409
- Cylinder Head Temperature Wiring Diagram
  413
- Turn Coordinator Bank Wiring Diagram
  415
- Ldg/Taxi Light and Landing Light Wiring Diagram
  418
- Dome Light Wiring Diagram
  420
- Courtesy Lights Wiring Diagram
  421
- Maplight Control Wheel Wiring Diagram
  423

Cessna 177 SERIES Manual (384 pages)

Brand: Cessna | Category: Aircrafts | Size: 18.16 MB

Cessna 177 SERIES Owner's Manual (118 pages)

Brand: Cessna | Category: Tools | Size: 32.53 MB

Cessna 177 SERIES Owner's Manual (65 pages)

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Brand: Cessna | Category: Aircrafts | Size: 3.7 MB

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