Carrier TRANSICOLD VECTOR 8100 Manuals

Carrier TRANSICOLD VECTOR 8100 Manuals

Manuals and User Guides for Carrier TRANSICOLD VECTOR 8100. We have 1 Carrier TRANSICOLD VECTOR 8100 manual available for free PDF download: Operation & Service Manual

Carrier TRANSICOLD VECTOR 8100 Operation & Service Manual

Carrier TRANSICOLD VECTOR 8100 Operation & Service Manual (294 pages)

Cold Storage Refrigeration

Brand: Carrier TRANSICOLD | Category: Refrigerator | Size: 8 MB

Table of Contents

Table of Contents

5
Section 2 - Unit Description

29
- Figure 8.13 Evaporator Expansion Valve
  29
- General Description
  31
- Introduction
  31
- Section 2 - Unit Description
  31
- Table 2-1 Model Chart
  31
- Table 2-2 Additional Support Manuals
  31
- Unit Description
  31
- Figure 2.1 Front View - Refrigeration System Components
  32
- Figure 2.2 Evaporator Section - Grille Removed
  33
- Figure 2.3 Control and Standby Boxes
  34
- Compressor Switches, Transducers and Sensors
  35
- Condenser Coil
  35
- Condensing Section
  35
- Economizer Circuit
  35
- Liquid Injection Solenoid Valve (LIV)
  35
- Ambient Air Temperature Sensor (AAT)
  36
- Compressor Suction Modulation Valve (CSMV)
  36
- Economizer Transducer and Sensor
  36
- Evaporator Expansion Valve (EVXV)
  36
- Evaporator Section
  36
- Filter-Drier
  36
- Receiver
  36
- Automatic Start-Stop
  37
- Evaporator Switches, Transducers and Sensors
  37
- Multiple Languages
  37
- System Operating Controls and Components
  37
- Component Description and Location
  38
- Special Features
  38
- Figure 2.4 Power Control Module
  39
- Figure 2.5 OGF Module
  40
- Figure 2.7 Light Bar
  42
- Light Bar
  42
- Options
  42
- Remote Switch(Es)
  42
- Remote Temperature Sensor
  42
- Compressor Data
  43
- Electrical Data
  43
- Refrigeration System Data
  43
- Remote Panel
  43
- 2.10 Component Resistance & Current Draw Data
  45
- 2.11 Safety Devices
  45
- 2.12 Refrigeration Circuit During Cooling
  45
- Standard Mode
  45
- 2.13 Heat and Defrost
  46
- Economized Mode
  46
- Liquid Injection Mode
  46
- Null Mode
  46
- Figure 2.8 Refrigeration Circuit Standard Mode
  47
- Figure 2.9 Refrigeration Circuit Economized Mode
  48
Section 3 - Operation

49
- Display
  49
- Operation
  49
- Figure 3.1 Display Module
  51
- Display Screens
  52
- Starting Unit
  53
- Inspect Mode
  54
- Intelliset
  55
- Pretrip
  57
- Changing Setpoint
  60
- Start-Stop Operation
  61
- Continuous Operation
  62
- 3.10 Data Recorder
  63
- APX Control System Information
  63
- Data Recording
  63
- Data Downloading
  64
- Datalink Data Recorder Power-Up
  64
- 3.11 Manual Defrost
  66
- 3.12 Language Selection
  67
- 3.13 Advanced User
  68
- 3.14 Unit Data
  69
- Table 3-1 Unit Data
  70
- 3.15 View Active Alarms
  71
- 3.16 View Hour Meters
  72
- 3.17 Functional Parameters
  73
- Table 3-2 Functional Parameters
  73
- 3.18 Stopping Unit
  76
- 3.19 Option - Datatrak
  77
- 3.20 Emergency Bypass Mode
  78
- 3.21 Remote Panel
  79
Section 4 - Temperature Control

81
- Introduction
  81
- Temperature Control
  81
- Sequence of Operation - Electrical
  83
- Operation
  84
- Soft Start (Bump Start)
  84
- Start-Stop Operation
  84
- Start-Up
  84
- Start-Stop Configuration
  85
- Stop Parameters
  85
- Re-Start Parameters
  86
- Continuous Operation
  87
- Perishable and Frozen Setpoint Ranges
  87
- Temperature Control
  87
- Temperature Determination
  87
- Cool Mode
  88
- Cool/Heat/Null Mode Switching Logic
  88
- Heat Mode
  88
- Null Mode
  88
- Defrost
  89
- Defrost Initiation
  89
- Defrost Modes
  90
- Defrost Termination
  90
- Supply Air Limit Control
  91
- User Selected Override Operation
  91
- Figure 4.1 Range Lock Settings - Non Overlapping
  92
- Temperature Range Lock 1 & 2
  92
- Figure 4.2 Range Lock Settings - Overlapping
  93
- Productshield
  93
- Cargo Protect Mode
  95
- CSMV Control Overrides
  95
- High Discharge Temperature
  95
- Preprogrammed Software Overrides
  95
Section 5 - Control System Interface

97
- Figure 5.1 Technician Mode
  97
- Figure 5.3 Inactive Alarms
  97
- Figure 5.5 Component Test Mode
  97
- Figure 5.9 Transferring Configuration Files
  97
- Interface Methods Technician Mode
  97
- Service Mode
  97
- Tru-Tech & Tru-View
  97
- Usb Memory Devices
  97
- Technician Mode
  99
- Figure 5.2 Technician Hour Meters
  100
- Technician Hour Meters
  100
- Inactive Alarms
  101
- Configuration Settings
  103
- Figure 5.4 Setting Configurations
  103
- Component Test Mode
  105
- Data Transfer USB Memory Device
  107
- Usb Memory Devices
  107
- Figure 5.6 PC Mode
  108
- PC Mode
  108
- Downloading Data Files
  110
- Figure 5.7 Downloading Data Files
  110
- Figure 5.8 Installing Software
  111
- Installing Software
  111
- Transferring Configuration Files
  113
- Connecting Computer and APX Control System
  114
- TRU-Tech
  114
- Tru-Tech & Tru-View
  114
- TRU-View
  114
- Figure 5.10 TRU-Tech/Tru-View Connection
  115
- Main Microprocessor Replacement / Setup
  115
- Main Microprocessor Module Replacement
  116
- Pre-Replacement Steps
  116
- Main Microprocessor Setup
  117
- Configurations Using Display Mounted Keys
  118
- Datalink Data Recorder Via TRU-Tech
  118
- Functional Parameters Via Display Mounted Keys
  118
- System Final Checkout
  118
- Table 5-1 Configuration Settings
  128
- Messagecenter Messages
  131
- Table 6-1 Messagecenter MESSAGES
  131
Section 7 - Alarm Troubleshooting

135
- Figure 2.6 Display Module
  136
- Alarm Troubleshooting
  139
- Introduction
  139
- Notes
  140
- 00013 High Discharge Pressure
  141
- Alarms
  141
- High Discharge Pressure
  141
- 00015 Battery Voltage too High
  142
- Battery Voltage too High
  142
- High A/C Amps
  142
- 00016 Battery Voltage too Low
  143
- Battery Voltage too Low
  143
- 00017 High Comp Discharge Temp
  144
- High Comp Discharge Temp
  144
- 00018 Low Refrigerant Pressure
  145
- Low Refrigerant Pressure
  145
- 00020 Maximum Compressor Alarms
  146
- Maximum Compressor Alarms
  146
- 00022 Low Suction Superheat
  147
- Low Suction Superheat
  147
- 00023 A/C Current over Limit
  148
- A/C Current over Limit
  148
- 00024 Compression Ratio Exceeded
  150
- Compression Ratio Exceeded
  150
- 00027 High Suction Pressure
  151
- High Suction Pressure
  151
- 00028 Check Refrigeration System
  152
- 00030 Failed to Run Minimum Time
  152
- Check Refrigeration System
  152
- Failed to Run Minimum Time
  152
- 00051 Alternator (Battery Charger) Not Charging
  153
- Alternator (Battery Charger) Not Charging
  153
- 00053 Box Temp Out-Of-Range
  154
- Box Temp Out-Of-Range
  154
- 00054 Defrost Not Complete
  155
- Defrost Not Complete
  155
- 00055 Check Defrost Air Switch
  156
- Check Defrost Air Switch
  156
- 00057 Check Remote Switch 1 (Rems1)
  157
- Check Remote Switch 1 (Rems1)
  157
- 00058 Check Remote Switch 2 (Rems2)
  158
- 00059 DATALOGGER (Datalink Data Recorder) NOT RECORDING
  159
- 00060 DATALOGGER (Datalink Data Recorder) TIME WRONG
  159
- 00061 Door Open (Ds1)
  160
- Door Open (Ds1)
  160
- 00073 No Power-Check Power Cord
  161
- No Power-Check Power Cord
  161
- Phase Reversed
  162
- 00075 Comp Motor Overload
  163
- Comp Motor Overload
  163
- 00076 Condenser Motor Overheated
  164
- Condenser Motor Overheated
  164
- 00077 Evap Motor Overheated
  166
- Evap Motor Overheated
  166
- 00084 Check Remote Alarm Light
  167
- 00093 Check Startup Buzzer
  167
- Check Remote Alarm Light
  167
- Check Startup Buzzer
  167
- 00094 Check Comp Contactor 1
  168
- Check Cdcon1 Coil
  168
- 00098 Check High Temp Thermostat
  169
- Check High Temp Thermostat
  169
- 00100 Overload/Ground Fault
  170
- Overload/Ground Fault
  170
- Check 1Evcon Coil
  171
- Check Liv Circuit
  171
- 00121 Check Ambient Air Sensor
  172
- 00122 Check Return Air Sensor
  172
- Check Ambient Air Sensor
  172
- Check Return Air Sensor
  172
- 00123 Check Supply Air Sensor
  173
- Check Supply Air Sensor
  173
- 00124 Check Defrost Term 1 Sensor
  174
- Check Defrost Term 1 Sensor
  174
- 00125 Check Comp Discharge Sensor
  175
- 00127 Check Suction Temp Sensor
  175
- Check Comp Discharge Sensor
  175
- Check Suction Temp Sensor
  175
- 00131 Check Evap Temp Sensor
  176
- Check Evap Temp Sensor
  176
- 00133 Check Remote Temp Sensor 1
  177
- 00134 Check Remote Temp Sensor 2
  177
- 00135 Check Remote Temp Sensor 3
  177
- P00141 Pretrip Stopped by User
  178
- P00153 Check Return Air Sensor
  178
- P00154 Check Supply Air Sensor
  178
- P00157 Check Battery Current
  179
- P00158 Check Ambient Air Sensor
  179
- P00159 Check Defrost Term 1 Sensor
  179
- P00160 Check Discharge Temp Sensor
  180
- P00161 Check Suction Temp Sensor
  180
- P00170 Check Liv Circuit
  180
- P00173 Check Economizer
  180
- P00177 Check Exv (Evxv) Superheat
  181
- P00179 Check Liv
  181
- P00180 Check Suction Mod Valve
  182
- P00186 Check Evap Outlet Temp
  182
- P00187 Check Heater 1 Circuit
  183
- P00188 Check Heater 2 Circuit
  185
- P00189 Check Evaporator Fan Motor
  187
- P00190 Check Condenser Fan Motor
  189
- P00206 Check Condenser Fan Circuit
  190
- P00207 Check Compressor Contact Circ
  190
- P00209 Check Standby Cont Circuit
  191
- 00224 Standby Maintenance Due
  192
- 00225 General Maintenance Due
  192
- 00226 Service Soon-Pm #1 Due
  192
- General Maintenance Due
  192
- Service Soon-Pm #1 Due
  192
- Standby Maintenance Due
  192
- 00227 Service Soon-Pm #2 Due
  193
- 00228 Service Soon-Pm #3 Due
  193
- Service Soon-Pm #2 Due
  193
- Service Soon-Pm #3 Due
  193
- 00229 Service Soon-Pm #4 Due
  194
- 00230 Service Soon-Pm #5 Due
  194
- Service Soon-Pm #4 Due
  194
- Service Soon-Pm #5 Due
  194
- Model # Error
  195
- Setpoint Error
  195
- 00237 Function Parameters Error
  196
- Function Parameters Error
  196
- 00238 Configurations Error
  197
- Configurations Error
  197
- 00245 Cannot Save Setting
  198
- 00246 Eeprom Write Failure
  198
- Cannot Save Setting
  198
- Eeprom Write Failure
  198
- 00248 Config Mode / Hp2 Error
  199
- Config Mode / Hp2 Error
  199
- 00255 Microprocessor Error
  200
- 02001 Rear Panel Shutdown
  200
- Microprocessor Error
  200
- Rear Panel Shutdown
  200
- Update Software
  200
- 02002 Low Discharge Superheat
  201
- Low Discharge Superheat
  201
- Display Module Error
  202
- 04002 High Economizer Superheat
  203
- High Economizer Superheat
  203
- No Setpoint Change
  203
- Bad F9 Fuse
  204
- Power Enable Relay Fuse Alarm
  204
- Bad F10 Fuse
  205
- Bad F3 Fuse
  205
- 05009 Check Standby Contactor One (Pscon)
  206
- Check Standby Contactor One (Pscon)
  206
- 05010 Check Standby Contactor Two (Pscon2)
  207
- Check Standby Contactor Two (Pscon2)
  207
- 05016 Check Remote Amber Light
  208
- 05018 Check Power Enable Control
  208
- Check Remote Amber Light
  208
- Check Cdcon2 Coil
  209
- Check Htr Cntr One
  210
- Check Htr Cntr Two
  211
- 06000 Condenser Motor2 Overheated
  212
- 07000 Economizer Temp Sensor
  213
- Check Light Bar
  213
- 07001 Economizer Press Sensor
  214
- 07006 Suction Pressure Sensor
  214
- 07008 Check Redundant Return Air Sensor (Rat2)
  215
- 07009 Return Air Sensors out of Range (Rat & Rat2)
  215
- 20100 No Comm from Micro to Display
  216
- P11000 Check Condenser Fan Motor 2
  216
- P13000 Check Condenser Fan 2 Circuit
  216
- 20101 No Comm from Micro to Remote Display
  217
- 21100 No Comm from any Board to Main Micro
  218
- 22100 No Comm from Micro to Inpbd1
  218
- 22101 Sensor Input Voltage Low Inp1
  219
- 22102 Sensor Input Voltage High Inp1
  220
- 22103 Input Lost Configuration
  220
- 23100 No Comm from Micro to Outpbd1
  221
- 23101 Output Lost Configuration
  221
- 24100 No Comm from Micro to Ccb1
  222
- 24101 Sensor Input Voltage Low Ccb1
  222
- 24102 Sensor Input Voltage High Ccb1
  223
- 24200 No Comm from Micro to Ccb2
  223
- 24201 Sensor Input Voltage Low Ccb2
  224
- 24202 Sensor Input Voltage High Ccb2
  224
- 25100 No Comm from Micro to Stp1
  225
- Over Current Stp1
  225
- 25102 Check Input Voltage Stp1
  226
- 25200 No Comm from Micro to Stp2
  226
- 25202 Check Input Voltage Stp2
  227
- 27200 No Comm from Micro to Optional Comm Module
  227
- Over Current Stp2
  227
- 28002 No Comm from Door Switch
  228
- Invalid Door Switch
  228
Section 8 - Service

229
- Compressor Suction Modulation Valve (CSMV)
  229
- Figure 8.4 Refrigerant System Service
  229
- Scheduled Maintenance
  231
- Section Layout
  231
- Pre-Trip Inspection
  232
- Table 8-1 Maintenance Schedule
  232
- External Surface Service
  233
- Figure 8.1 Grille Insert Removal and Door Latch Maintenance
  233
- Figure 8.2 Surround Removal
  233
- Door Latch Maintenance and Replacement
  234
- Figure 8.3 Door Latch Cable Removal
  234
- Refrigerant System Service Connections
  235
- Servicing the Refrigerant Charge
  235
- Leak Checking
  238
- Evacuation and Dehydration
  241
- Compressor Service
  243
- Figure 8.5 Compressor Kit
  243
- Figure 8.6 Compressor Plug Retaining Clip
  244
- Evaporator Coil
  245
- Refrigerant System Component Service
  245
- Condenser Coil
  246
- Figure 8.7 Condenser Assembly
  247
- Economizer Heat Exchanger
  248
- Filter-Drier
  248
- Replacing Receiver Sight Glass or Fusible Plug
  248
- Figure 8.8 Economizer Section
  249
- Figure 8.9 Stepper Test Harness
  249
- Stepper Test Harness
  249
- Figure 8.10 Suction Modulation Valve (CSMV)
  250
- Figure 8.11 CSMV Coil
  250
- Expansion Valves, EVXV & ECXV
  252
- Figure 8.12 Evaporator Expansion Valve
  252
- Table 8-2 Expansion Valve Connections
  252
- Liquid Injection Solenoid Valve
  254
- Figure 8.14 Solenoid Valve (LIV)
  255
- Figure 8.15 Testing High Pressure Switch
  255
- High Pressure Switch
  255
- Defrost Air Switch
  256
- Figure 8.16 Defrost Air Switch Test Setup
  256
- Pressure Transducers
  256
- Electrical System Componentservice
  258
- Figure 8.17 Power Control Module
  258
- Main Microprocessor Module (MM)
  258
- Power Control Module (PCM)
  258
- Contactor Control Board (CCB)
  259
- Display Module (DM)
  259
- Stepper Valve Module (SVM)
  259
- Megohmmeter Test Procedure
  261
- Figure 8.21 Light Bar Connections
  262
- Figure 8.22 Overload Ground Fault Connections
  262
- Light Bar
  262
- Overload Ground Fault (OGF)
  262
- Evaporator Blower & Motor
  263
- Evaporator Heaters
  263
- Figure 8.23 Evaporator Blower Assembly
  264
- Condenser Fan Assemblies
  265
- Figure 8.24 Condenser Fan Assembly
  265
- Battery Charger (BTYC)
  266
- Compressor Discharge Temperature Sensor
  266
- Figure 8.25 Compressor Discharge Temperature Sensor
  266
- Table 8-3 Sensor Resistance
  267
- Temperature Sensor Checkout
  267
- Table 8-4 Sensor Resistance (CDTS)
  268
- Table 8-5 Temperature Pressure Chart
  269
- Table 8-6 Compressor Discharge
  270
- Table 8-7 Compressor Suction Pressure Transducer Pressure/Voltage
  270
- Table 8-8 Current Sensor Millivolt Output Vs Current Sensed
  270
- Battery Charger
  273
- Refrigeration / Temperature Control
  273
- Unit Troubleshooting
  273
- Unit will Not Cool
  275
- No Evaporator Air Flow or Restricted Air Flow
  277
- Abnormal Discharge Temperature (High)
  278
- Compressor Suction Modulation Valve (CSMV) Malfunction
  278
- Economizer Valve (ECXV) Malfunction
  278
- Expansion Valve (EVXV) Malfunction
  278
- 10.1 Harness Connector Wiring
  279
- Wiring
  279
- 10.2 Harness Connectors, Control Box
  285
- 10.3 Wiring Schematic
  285
- Index
  289

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