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Carrier TRANSICOLD 69UG15 Manuals
Manuals and User Guides for Carrier TRANSICOLD 69UG15. We have
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Carrier TRANSICOLD 69UG15 manuals available for free PDF download: Operation And Service, Operation And Service Manual
Carrier TRANSICOLD 69UG15 Operation And Service (80 pages)
Diesel Generator Set
Brand:
Carrier TRANSICOLD
| Category:
Portable Generator
| Size: 4 MB
Table of Contents
Table of Contents
5
Safety Summary
9
General Safety Notices
9
First Aid
9
Operating Precautions
9
Maintenance Precautions
9
Specific Hazard Statements
9
Description
13
Introduction
13
Configuration Identification
13
Figure 2.1 Label with Generator Set Identification
13
Figure 2.2 Generator Set Unidrive View (Pids Prior to UG 2019)
14
Figure 2.3 Generator Set Unidrive View (Pids UG2019 and Up)
15
Figure 2.4 Generator Set Front View (Pids Prior to UG2019)
16
Figure 2.5 Generator Set Front View (Pids UG2019 and Up)
17
Figure 2.6 Generator Set Top View (Pids Prior to UG2019)
18
Figure 2.7 Generator Set Top View (Pids UG2019 and Up)
19
Engine
20
Electronic Governor Module
20
Fuel System
20
Figure 2.8 Electronic Governor Module
20
Figure 2.9 Fuel System Diagram
20
Engine Air System
21
Lube Oil Filter Arrangement
21
Alternating Current Generator
21
Battery Charging System
21
Voltage Controller
21
Operating Controls & Instruments
21
Figure 2.10 Lube Oil
21
Oil Pressure Gauge
22
Water Temperature Gauge
22
Auto Restart Module (Option)
22
Ammeter (A)
22
Total Time Meter (TT)
22
Intake Heater Switch (HS)
22
Ignition Switch (IGN)
22
Ignition Switch (IGN) with Auto Restart Option
22
Intake Heater Timer (IHT)
22
Starter Solenoid Timer (SST)
22
Figure 2.11 Control Panel and Control Box, Standard
23
Figure 2.12 Control Panel and Control Box, Auto Restart
24
Figure 2.13 Receptacle Box
25
Table 2-2 Auto Restart Sequencing
26
Table 2-1 Auto Restart Preset Values
26
Safety Devices
27
Table 2-3 Safety Devices
28
Unit Specifications
29
Engine Data
30
Operation
33
Generator Set Installation
33
Standard Mount Installation
33
Figure 3.1 Standard Mounting Clamp Hardware
33
Quick Mount Installation
35
Figure 3.2 Quick Mount Hardware
35
Generator Set Removal
36
Starting and Stopping Instructions
36
Pre-Start Inspection
36
Starting Instructions
36
Post-Start Inspection
37
Stopping Instructions
38
Sequence of Operation Warning
38
Troubleshooting
39
Diesel Engine
39
Engine will Not Start
39
Table 4-1 Engine will Not Start
39
Engine Starts then Stops
40
Engine will Not Shut off
40
Starter Motor Malfunction
40
Table 4-2 Engine Starts then Stops
40
Table 4-3 Engine will Not Shut off
40
Table 4-4 Starter Motor Malfunction
40
Malfunction in the Engine Starting Circuit
41
Miscellaneous Engine Troubleshooting
41
Table 4-5 Malfunction in the Engine Starting Circuit
41
Table 4-6 Miscellaneous Engine Troubleshooting
41
Battery Charger (Solid State)
42
Table 4-7 Battery Charger (Solid State)
42
Alternating Current Generator
43
Table 4-8 Alternating Current Generator
43
Auto Re-Start Option
44
Electronic Governor Module
44
Table 4-9 Auto Re-Start Option
44
Table 4-10 Electronic Governor Modules
44
Voltage Controller
45
High Voltage Circuit
45
Table 4-11 Voltage Controller, Green LED
45
Table 4-12 Voltage Controller, Yellow LED
45
Table 4-13 High Voltage Circuit
45
Service and Preventative Maintenance
49
Introduction
49
Preventative Maintenance Schedule
49
Battery Service
49
Engine Service and Components
49
Bleeding the Fuel System
49
Figure 5.1 Mechanical Fuel Pump
49
Servicing Fuel Pump Internal Filter
50
Fuel Filter
50
In-Line Fuel Strainer
50
Cooling System
50
Lube Oil Filter
51
Servicing the Low Coolant Sensor
51
Servicing Low Oil Pressure Switch
51
Figure 5.2 Low Coolant Sensor
51
Engine Speed
52
Replacing the Engine Speed Sensor
52
Servicing Poly V-Belt
52
Engine Air Cleaner
52
Figure 5.3 Air Cleaner, Dry Element
53
Engine Crankcase Breather
54
Figure 5.4 Air Cleaner, Oil Bath
54
Figure 5.5 Engine Crankcase Breather
54
Intake Heater Test
55
Intake Heater Service
55
Intake Heater Switch (HS)
55
Figure 5.6 Intake Heater
55
Servicing the Ac Generator
56
Remove and Replace Procedure
56
Figure 5.8 Generator R/R (Pids Prior to UG2019)
58
Figure 5.9 Generator R/R (Pids UG2019 and Up)
58
Figure 5.10 Battery Charger (Pids Prior to UG2019)
60
Figure 5.11 Battery Charger (Pids UG2019 and Up)
60
General Generator Set Maintenance
61
Maintenance of Painted Surfaces
61
Check and Replace Isolators / Shockmounts
61
Figure 5.12 Generator Shockmounts
62
Figure 5.13 Engine Shockmounts
63
Figure 5.14 Truss and Isolator
63
Unidrive Torque Requirements
64
Figure 5.15 Unidrive Torque Requirements
64
Figure 5.16 Unidrive (with Torsional Dampener) Torque Requirements
65
Table 5-1 Preventative Maintenance Actions and Schedule
66
Schematics
69
Introduction
69
Figure 6.1 Schematic Diagram - Legend (Pids Prior to UG2019)
69
Figure 6.2 Schematic Diagram (Pids Prior to UG2019)
70
Figure 6.3 Schematic High Voltage Circuitry (Pids Prior to UG2019)
71
Figure 6.4 Schematic Diagram - Legend (Pids UG2019 and Up)
72
Figure 6.5 Schematic Diagram (Pids UG2019 and Up)
73
Figure 6.6 Schematic High Voltage Circuitry - 7 Wire Generator (PID UG2019)
74
Figure 6.7 Schematic High Voltage Circuitry - 8 Wire Generator (Pids UG2020 and Up)
75
Index
77
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Carrier TRANSICOLD 69UG15 Operation And Service Manual (66 pages)
Diesel Generator Set
Brand:
Carrier TRANSICOLD
| Category:
Inverter
| Size: 8 MB
Table of Contents
Table of Contents
5
Paragraph Number
9
Safety Summary
9
General Safety Notices
9
First Aid
9
Operating Precautions
9
Maintenance Precautions
9
Specific Hazard Statements
9
Figure Number
13
Description
13
Introduction
13
Figure 2.1 Generator Set
13
Configuration Identification
14
Figure 2.2 Generator Set Components
14
Figure 2.3 Generator Set Components - Top View
15
Alternating Current Generator
16
Voltage Controller
16
Engine
16
Figure 2.4 Generator and Engine - Unidrive Assembly
16
Engine Fuel System
17
Figure 2.5 Engine Fuel System
17
Electronic Governor
18
Figure 2.6 Fuel Tank
18
Figure 2.7 Electronic Governor Module (EG)
18
Engine Lubrication System
19
Figure 2.8 Engine Lubrication System
19
Engine Air Cleaner System
20
Figure 2.9 Engine Air Cleaner
20
Engine Cooling System
21
Figure 2.10 Engine Cooling System
21
Battery and Battery Charging System
22
Control Panel and Control Box Components
22
Water Temperature Gauge
22
Oil Pressure Gauge
22
Total Time Meter (TT)
22
Ammeter (A)
22
Intake Heater Switch (HS)
22
Ignition Switch (IGN)
22
Intake Heater Timer (IHT)
22
Starter Solenoid Timer (SST)
22
Figure 2.11 Control Panel and Control Box
23
Receptacle Box Components
24
Safety Devices
24
Figure 2.12 Receptacle Box
24
Table Number
25
Table 2-1 Safety Devices
25
Unit Specifications
26
Table 2-2 Fuel Tanks
26
Table 2-3 Generator
26
Table 2-4 Engine Data
26
Operation
29
Generator Set Installation
29
Generator Set Removal
29
Figure 3.1 Generator Set Mounting - Standard Mount
29
Starting and Stopping Instructions
30
Pre-Start Inspection
30
Starting Instructions
30
Post-Start Inspection
31
Stopping Instructions
31
Sequence of Operation
31
Table 3-1 Cold Engine Preheat Times
31
Troubleshooting
33
Diesel Engine
33
Engine will Not Start
33
Table 4-1 Engine will Not Start
33
Engine Starts then Stops
34
Engine will Not Shut off
34
Starter Motor Malfunction
34
Table 4-2 Engine Starts then Stops
34
Table 4-3 Engine will Not Shut off
34
Table 4-4 Starter Motor Malfunction
34
Malfunction in the Engine Starting Circuit
35
Miscellaneous Engine Troubleshooting
35
Table 4-5 Malfunction in the Engine Starting Circuit
35
Table 4-6 Miscellaneous Engine Troubleshooting
35
Battery Charger
36
Table 4-7 Battery Charger (Solid State)
36
Alternating Current (Ac) Generator
37
Table 4-8 Alternating Current Generator
37
Electronic Governor Module
38
Voltage Controller
38
High Voltage Circuit
38
Table 4-9 Electronic Governor Modules
38
Table 4-10 Voltage Controller
38
Service and Preventative Maintenance
41
Introduction
41
Preventative Maintenance Schedule
41
Table 5-1 Preventative Maintenance Actions and Schedule
41
Battery Service
43
Engine Service and Components
43
Bleeding the Fuel System
43
Servicing Fuel Pump Internal Filter
43
Figure 5.1 Mechanical Fuel Pump
43
Fuel Filter
44
In-Line Fuel Strainer
44
Cooling System
44
Lube Oil Filter
44
Servicing Low Oil Pressure Switch
44
Engine Speed
45
Replacing the Engine Speed Sensor
45
Servicing Poly V-Belt
45
Engine Air Cleaner
45
Figure 5.2 Air Cleaner, Dry Element
46
Figure 5.3 Air Cleaner, Oil Bath
47
Engine Crankcase Breather
48
Intake Heater Test
48
Intake Heater Service
48
Figure 5.4 Engine Crankcase Breather
48
Figure 5.5 Intake Heater
48
Intake Heater Switch (HS)
49
Servicing the Ac Generator
49
Remove and Replace Procedure
49
Figure 5.6 Generator Shaft Keyway
50
Figure 5.7 Generator Coupler Bolt
51
Figure 5.8 Generator Alignment Bolt
51
Figure 5.9 Generator Mounting Bolts
52
General Generator Set Maintenance
53
Maintenance of Painted Surfaces
53
Figure 5.10 Battery Charger
53
Check and Replace Isolators / Shockmounts
54
Figure 5.11 Generator Shockmounts
55
Figure 5.12 Engine Shockmounts
56
Figure 5.13 Truss and Isolator
56
Unidrive Torque Requirements
57
Figure 5.14 Unidrive Torque Requirements
57
Schematics
59
Introduction
59
Figure 6.1 Schematic Legend for 12VDC Circuit
59
Figure 6.2 Schematic for 12 VDC Control Circuit
60
Figure 6.3 Schematic High Voltage Circuitry
61
Index
63
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