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Transicold 69NT40-541 Series
Carrier Transicold 69NT40-541 Series Manuals
Manuals and User Guides for Carrier Transicold 69NT40-541 Series. We have
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Carrier Transicold 69NT40-541 Series manuals available for free PDF download: Operation And Service Manual, Operation And Service
Carrier Transicold 69NT40-541 Series Operation And Service Manual (164 pages)
Container Refrigeration Units
Brand:
Carrier
| Category:
Industrial Electrical
| Size: 7 MB
Table of Contents
Table of Contents
6
Figure Number
23
Description
23
General Description
23
Refrigeration Unit - Front Section
23
Fresh Air Makeup Vent
23
Figure 3.1 Refrigeration Unit - Front Section
23
Evaporator Section
24
Figure 3.2 Evaporator Section - Units with Center Access Panel
24
Compressor Section
25
Figure 3.3 Compressor Section
25
Air-Cooled Condenser Section
26
Figure 3.4 Condenser Section
26
Control Box Section
27
Communications Interface Module (Option)
27
Figure 3.5 Control Box Section
27
Refrigeration System Data
28
Electrical Data
29
Table Number
30
Safety and Protective Devices
30
Table 3-1 Safety and Protective Devices
30
Refrigeration Circuit
31
Figure 3.6 Refrigeration Circuit Schematic
32
Microprocessor
33
Temperature Control Microprocessor System
33
Figure 4.1 Temperature Control System
33
Display Module
34
Figure 4.2 Keypad
34
Keypad
34
Controller
35
Figure 4.3 Display Module
35
Table 4-1 Keypad Function
35
Controller Software
36
Configuration Software (Cnf Variables)
36
Figure 4.4 Control Module
36
Operational Software (CD Function Codes)
37
Modes of Operation
37
Perishable Mode Temperature Control
37
Perishable Pulldown
37
Perishable Steady State
37
Perishable Idle, Air Circulation
38
Perishable Heating
38
Perishable Mode Dehumidification
38
Figure 4.5 Controller Operation - Perishable Mode
38
Perishable, Dehumidification - Bulb Mode
39
Perishable Economy
39
Perishable Mode Cooling - Sequence of Operation
40
Figure 4.6 Perishable Mode Cooling
40
Perishable Mode Heating - Sequence of Operation
41
Frozen Mode - Temperature Control
41
Frozen Steady State
41
Figure 4.7 Perishable Mode Heating
41
Frozen Idle Mode
42
Frozen "Heat" Mode
42
Frozen Economy Mode
42
Figure 4.8 Controller Operation - Frozen Mode
42
Frozen Mode Cooling - Sequence of Operation
43
Defrost
43
Figure 4.9 Frozen Mode
43
Defrost Operation
44
Defrost Related Settings
45
Figure 4.10 Defrost
45
Protection Modes of Operation
46
Evaporator Fan Operation
46
Failure Action
46
Generator Protection
46
Condenser Pressure Control
46
Quest - Ccpc
46
Controller Alarms
47
Pre-Trip Diagnostics
47
Datacorder
48
Datacorder Software
49
Sensor Configuration (Dcf02)
49
Logging Interval (Dcf03)
50
Thermistor Format (Dcf04)
50
Table 4-2 Data CORDER Configuration Variables
50
Figure 4.11 Standard Configuration Report
51
Sampling Type (Dcf05 & Dcf06)
52
Alarm Configuration (Dcf07 - Dcf10)
52
Datacorder Power-Up
52
Table 4-3 Data CORDER Standard Configurations
52
Pre-Trip Data Recording
53
Datacorder Communications
53
USDA Cold Treatment
53
USDA Cold Treatment Procedure
54
Datacorder Alarms
54
ISO Trip Header
55
Controller Configuration Variables
56
Table 4-4 Controller Configuration Variables
56
4.10 Controller Function Codes
58
Table 4-5 Controller Function Codes
58
Figure 4.12 Alarm Troubleshooting Sequence
67
4.11 Controller Alarm Indications
68
Table 4-6 Controller Alarm Indications
77
4.12 Controller Pre-Trip Test Codes
78
Table 4-7 Controller Pre-Trip Test Codes
78
Table 4-8 Datacorder Function Code Assignments
84
Table 4-9 Datacorder Pre-Trip Result Records
85
Table 4-10 Datacorder Alarm Indications
86
Operation
87
Inspection (before Loading)
87
Connect Power
87
Connection to 380/460 VAC Power
87
Connection to 190/230VAC Power (Option)
87
Adjust Fresh Air Makeup Vent
88
Upper Fresh Air Makeup Vent
88
Figure 5.1 Autotransformer
88
Vent Position Sensor
89
Eautofresh Operation
89
Figure 5.2 Make up Air Flow Chart
89
Eautofresh Modes of Operation
90
Eautofresh Pre-Trip Inspection
90
Eautofresh Start-Up Procedure
90
Connect Remote Monitoring Receptacle
91
Starting and Stopping Instructions
92
Starting the Unit
92
Stopping the Unit
92
Start-Up Inspection
92
Physical Inspection
92
Check Controller Function Codes
92
Start Temperature Recorder
92
Complete Inspection
92
Pre-Trip Diagnostics
92
Probe Diagnostics
94
Emergency Bypass Operation (Option)
95
Troubleshooting
97
Unit will Not Start or Starts then Stops
97
Unit Operates Long or Continuously Long in Cooling
97
Unit Runs but Has Insufficient Cooling
98
Unit will Not Heat or Has Insufficient Heating
98
Unit will Not Terminate Heating
98
Unit will Not Defrost Properly
99
Abnormal Pressures (Cooling)
99
Abnormal Noise or Vibrations
100
Microprocessor Malfunction
100
6.10 no Evaporator Air Flow or Restricted Air Flow
100
6.11 Eautofresh Not Operating
101
6.12 Thermostatic Expansion Valve Malfunction
101
6.13 Autotransformer Malfunction
101
Service
103
Section Layout
103
Manifold Gauge Set
103
Figure 7.1 Manifold Gauge Set
103
Service Valves
104
Figure 7.2 R-134A Manifold Gauge/Hose Set
104
Pump the Unit down
105
Figure 7.3 Service Valve
105
Refrigerant Leak Checking
106
Evacuation and Dehydration
106
General
106
Preparation
106
Complete System
107
Figure 7.4 Refrigeration System Service Connections
107
Procedure - Partial System
108
Refrigerant Charge
108
Checking the Refrigerant Charge
108
Adding Refrigerant to System (Full Charge)
108
Adding Refrigerant to System (Partial Charge)
109
Compressor
109
Removal and Replacement of Compressor
109
Figure 7.5 Compressor
110
Compressor Disassembly
111
Figure 7.6 Exploded View of Valve Plate
111
Figure 7.7 Bottom Plate Removed
111
Figure 7.8 Oil Pump and Bearing Head
112
Figure 7.9 Low Profile Oil Pump
113
Figure 7.10 Motor End Cover
113
Figure 7.11 Equalizing Tube and Lock Screw Assembly
114
Figure 7.12 Crankshaft Assembly
114
Compressor Reassembly
115
Preparation
115
Figure 7.13 Suction Valve and Positioning Rings
115
Figure 7.14 Piston Ring
115
Installing the Components
116
Compressor Oil Level
116
High Pressure Switch
117
Checking High Pressure Switch
117
Replacing the High Pressure Switch
118
7.10 Condenser Coil
118
Condenser Coil Cleaning
118
Figure 7.15 High Pressure Switch Testing
118
Condenser Coil Removal
119
Condenser Coil Preparation
119
Condenser Coil Installation
119
Figure 7.16 Condenser Fan Position
120
7.11 Condenser Fan and Fan Motor
121
Condenser Fan Motor Remove/Replace
121
7.12 Filter-Drier
121
7.13 Evaporator Coil & Heater Assembly
122
Evaporator Coil Replacement
122
Evaporator Heater Replacement
122
Figure 7.17 Heater Arrangement
123
Figure 7.18 Evaporator Fan Assembly
124
Figure 7.19 Thermostatic Expansion Valve Bulb
125
Figure 7.20 Thermostatic Expansion Valve
126
Figure 7.21 Hermetic Thermostatic Expansion Valve Bulb Location
127
Figure 7.22 Hermetic Thermostatic Expansion Valve Brazing Procedure
127
Figure 7.23 Suction Modulation Valve (SMV)
127
Table 7-1 Valve Override Control Displays
129
Figure 7.24 Controller Section of the Control Box
132
Table 7-2 Sensor Temperature/Resistance Chart
135
Figure 7.25 Sensor Types
136
Figure 7.26 Sensor and Cable Splice
137
Figure 7.27 Supply Sensor Positioning
137
Figure 7.28 Return Sensor Positioning
138
Figure 7.29 Stepper Components
139
Figure 7.30 Jumper Assembly
140
Figure 7.31 Motor Cup Replacement
141
Figure 7.32 Communications Interface Installation
142
Table 7-3 Recommended Bolt Torque Values (Dry, Non-Lubricated for 18-8 Stainless Steel)
143
Table 7-4 Wear Limits for Compressors
143
Table 7-5 Compressor Torque Values
144
Table 7-6 R-134A Temperature - Pressure Chart
145
Figure 7.33 R-134A Compressor Pressure and Motor Current Curves Vs. Ambient Temperature, Sheet 1
148
Figure 7.34 R-134A Compressor Pressure and Motor Current Curves Vs. Ambient Temperature, Sheet 2
149
Figure 8.1 LEGEND
151
Figure 8.2 Schematic Diagram
152
Figure 8.3 Unit Wiring Diagram (Sheet 1 of 2)
153
Figure 8.4 Unit Wiring Diagram (Sheet 2 of 2)
154
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Carrier Transicold 69NT40-541 Series Operation And Service (152 pages)
Container Refrigeration Units
Brand:
Carrier
| Category:
Temperature Controller
| Size: 2 MB
Table of Contents
Table of Contents
11
Figure 2-1 Refrigeration Unit − Front Section
21
Figure 2-2 Evaporator Section − Units with Center Access Panel
22
Figure 2-3 Compressor Section
23
Figure 2-4 Condenser Section
24
Figure 2-5 Water-Cooled Condenser Section
25
Figure 2-6 Control Box Section
26
Table 2-1 Safety and Protective Devices
29
Figure 2-7 Refrigeration Circuit Schematic
31
Figure 3-1 Temperature Control System
33
Figure 3-2 Keypad
34
Table 3-1 Keypad Function
34
Figure 3-3 Display Module
35
Figure 3-4 Control Module
35
Figure 3-5 Controller Operation − Perishable Mode
37
Figure 3-6 Perishable Mode Cooling
38
Figure 3-7 Perishable Mode Heating
39
Figure 3-8 Controller Operation − Frozen Mode
40
Figure 3-9 Frozen Mode
41
Figure 3-10 Defrost
42
Table 3-2 Datacorder Configuration Variables
46
Figure 3-11 Standard Configuration Report
47
Table 3-3 Datacorder Standard Configurations
48
Figure 3-12 Datareader
49
Table 3-4 Controller Configuration Variables
51
Table 3-5 Controller Function Codes
52
Figure 3-13 Alarm Troubleshooting Sequence
61
Table 3-6 Controller Alarm Indications
62
Table 3-7 Controller Pre-Trip Test Codes
68
Table 3-8 Datacorder Function Code Assignments
74
Table 3-9 Datacorder Pre-Trip Result Records
75
Table 3-10 Datacorder Alarm Indications
76
Figure 4-1 Autotransformer
77
Figure 4-2 Make up Air Flow Chart
78
Figure 6-1 Manifold Gauge Set
89
Figure 6-2 R-134A Manifold Gauge/Hose Set
89
Figure 6-3 Service Valve
90
Figure 6-4 Refrigeration System Service Connections
91
Figure 6-5 Compressor
93
Figure 6-6 Exploded View of Valve Plate
94
Figure 6-7 Bottom Plate Removed
94
Figure 6-8 Oil Pump and Bearing Head
95
Figure 6-9 Low Profile Oil Pump
95
Figure 6-10 Motor End Cover
95
Figure 6-11 Equalizing Tube and Lock Screw Assembly
96
Figure 6-12 Crankshaft Assembly
96
Figure 6-13 Suction Valve and Positioning Springs
96
Figure 6-14 Piston Ring
96
Figure 6-15 High Pressure Switch Testing
98
Figure 6-16 Water-Cooled Condenser Cleaning, Forced Circulation
100
Figure 6-17 Water-Cooled Condenser Cleaning - Gravity Circulation
100
Figure 6-18 Thermostatic Expansion Valve Bulb
101
Figure 6-19 Thermostatic Expansion Valve
101
Figure 6-20 Hermetic Thermostatic Expansion Valve Brazing Procedure
102
Figure 6-21 Hermetic Thermostatic Expansion Valve Bulb Location
102
Figure 6-22 Evaporator Fan Assembly
103
Figure 6-23 Suction Modulation Valve (SMV)
105
Table 6-1 Valve Override Control Displays
106
Figure 6-24 DPRV Replacement Value Chart
107
Figure 6-25 Controller Section of the Control Box
108
Table 6-2 Sensor Temperature/Resistance Chart
110
Figure 6-26 Sensor Types
111
Figure 6-27 Sensor and Cable Splice
111
Figure 6-28 Supply Sensor Positioning
112
Figure 6-29 Return Sensor Positioning
112
Figure 6-30 Stepper Components
113
Figure 6-31 Jumper Assembly
114
Figure 6-32 Motor Cup Replacement
115
Figure 6-33 Electronic Partlow Temperature Recorder
117
Figure 6-34 Door Hinge Repair
119
Table 6-3 Crack, Chip & Hole Repair Kit
120
Table 6-4 Insert Repair Kit
120
Table 6-5 Drill Information
120
Figure 6-35 Insert Location
121
Figure 6-36 Communications Interface Installation
122
Table 6-6 Recommended Bolt Torque Values
123
Table 6-7 Wear Limits for Compressors
123
Table 6-8 Compressor Torque Values
124
Table 6-9 R-134A Temperature - Pressure Chart
125
Figure 6-37 R-134A Compressor Pressure and Motor Current Curves Versus Ambient Temperature
126
Figure 7-1 LEGEND − Units with 3−Phase Evaporator Motors
130
Figure 7-2 SCHEMATIC DIAGRAM − Units with 3−Phase Evaporator Motors
131
Figure 7-3 LEGEND − Units with Single Phase Evaporator Motors
132
Figure 7-4 SCHEMATIC DIAGRAM − Units with Normal Evaporator Fan Capability
133
Figure 7-5 SCHEMATIC DIAGRAM − Units with Single Evaporator Fan Capability
134
Figure 7-6 SCHEMATIC DIAGRAM − Transfresh and Vent Position Sensors (VPS)
135
Figure 7-7 SCHEMATIC DIAGRAM − Emergency Bypass
136
Figure 7-8 SCHEMATIC DIAGRAM, WIRING DIAGRAM − Electronic Partlow Recorder
137
Figure 7-9 UNIT WIRING DIAGRAM − Units with 3−Phase Evaporator Motors
138
Figure 7-10 UNIT WIRING DIAGRAM − Units with Normal Evaporator Fan Capability
140
Figure 7-11 UNIT WIRING DIAGRAM − Units with Single Evaporator Fan Capability
142
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