Carrier 17/19EX Liquid Chiller Manuals

Carrier 17/19EX Liquid Chiller Manuals

Manuals and User Guides for Carrier 17/19EX Liquid Chiller. We have 1 Carrier 17/19EX Liquid Chiller manual available for free PDF download: Start-Up, Operation And Maintenance Instructions Manual

Carrier 17/19EX Start-Up, Operation And Maintenance Instructions Manual

Carrier 17/19EX Start-Up, Operation And Maintenance Instructions Manual (437 pages)

50/60 Hz Centrifugal Liquid Chillers with HFC-134a

Brand: Carrier | Category: Chiller | Size: 6 MB

Table of Contents

Safety Considerations
1
Table of Contents
7
Motor-Compressor
18
17/19EX Machine Familiarization
39
- Machine Identification Label
  39
- System Components
  39
- Control Center
  40
- Motor Starter
  41
  - Utility Vessel
    41
  - Refrigeration Cycle
    41
  - Motor/Oil Refrigeration Cooling Cycle
    43
  - Pic System Components
    52
  - Pic System Functions
    74
  - Control Point
    75
  - Safety Controls
    79
  - Default Screen Freeze
    81
  - Motor Cooling Control (Hermetic Motors Only)
    81
  - Auxiliary Oil Pump Control (Open Drive Machines Only)
    81
  - Ramp Loading Control
    82
  - Capacity Override
    83
  - High Discharge Temperature Control
    84
  - Oil Sump Temperature Control
    85
  - Oil Cooler
    86
  - Remote Start/Stop Controls
    86
  - Spare Safety Inputs
    87
  - Spare Alarm Contacts
    87
  - Condenser Freeze Prevention
    88
  - Condenser Pump Control
    88
  - Tower-Fan Relay
    89
  - Auto. Restart after Power Failure
    90
  - Water/Brine Reset
    91
  - Surge Prevention Algorithm
    93
  - Demand Limit Control, Option (Requires Optional 8-Input Module)
    93
  - Surge Protection
    95
  - Lead/Lag Control
    96
  - Ice Build Control
    104
  - Attach to Network Device Control
    109
  - Service Operation
    111
  - Local Start-Up
    118
  - Shutdown Sequence
    120
  - Automatic Soft Stop Amps Threshold
    121
  - Chilled Water Recycle Mode
    122
  - Safety Shutdown
    124
  - Before Initial Start-Up
    125
  - Job Data Required
    125
  - Using the Utility Vessel and Pumpout System
    125
  - Remove Shipping Packaging
    126
  - Open-Drive Motor Electrical Connection
    127
  - Open-Drive Motor Auxiliary Devices
    128
  - Open Oil Circuit Valves
    129
  - Torque All Gasketed Joints
    129
  - Check Machine Tightness
    129
  - Refrigerant Tracer
    130
  - Leak Test Machine
    130
  - Standing Vacuum Test
    134
  - Machine Dehydration
    135
  - Inspect Water Piping
    137
  - Check Optional Pumpout Compressor Water Piping
    138
  - Check Relief Devices
    138
  - Inspect Wiring
    139
  - Carrier Comfort Network Interface
    145
  - Check Starter
    147
  - Oil Charge
    150
  - Power up the Controls and Check the Oil Heater
    150
  - Input the Design Set Points
    152
  - Input the Local Occupied Schedule (OCCPC01S)
    152
  - Input Service Configurations
    153
  - High Altitude Locations
    163
  - Charge Refrigerant into Machine
    164
  - Initial Start-Up
    166
  - Manual Operation of the Guide Vanes
    167
  - Dry Run to Test Start-Up Sequence
    168
  - Check Rotation (Open-Drive Motor)
    169
  - Check Rotation (Hermetic Motor)
    174
  - Check Oil Pressure and Compressor Stop
    175
  - Calibrate Motor Current Demand Setting
    175
  - To Prevent Accidental Start-Up
    176
  - Hot Alignment Check for Open-Drive Machines
    177
  - Doweling for Open-Drive Machines
    177
  - Check Machine Operating Condition
    178
  - Instruct the Customer Operator
    178
  - Operating Instructions
    180
  - Operator Duties
    180
  - Check the Running System
    181
  - Prepare the Machine for Start-Up
    181
  - To Start the Machine
    181
  - To Stop the Machine
    183
  - After Extended Shutdown
    184
  - After Limited Shutdown
    184
  - Extended Shutdown
    184
  - Manual Guide Vane Operation
    185
  - Cold Weather Operation
    185
  - Refrigeration Log
    186
  - Pumpout and Refrigerant Transfer Procedures
    187
  - General Maintenance
    195
  - Refrigerant Properties
    195
  - Adding Refrigerant
    196
  - Removing Refrigerant
    196
  - Adjusting the Refrigerant Charge
    196
  - Refrigerant Leak Testing
    197
  - Leak Rate
    197
  - Test after Service, Repair, or Major Leak
    197
  - Repair the Leak, Retest, and Apply Standing Vacuum Test
    199
  - Checking Guide Vane Linkage
    199
  - Machine Alignment (Open-Drive Machines)
    205
  - Check the Lubrication System
    221
  - Weekly Maintenance
    221
  - Scheduled Maintenance
    223
  - Service Ontime
    223
  - Inspect the Control Center
    223
  - Changing Oil Filter
    224
  - Check Safety and Operating Controls Monthly
    224
  - Oil Specification
    226
  - Oil Changes
    226
  - Refrigerant Filter
    227
  - Inspect Refrigerant Float System
    228
  - Inspect Relief Valves and Piping
    228
  - Oil Reclaim Filter
    228
  - Coupling Maintenance (Open-Drive Machines)
    229
  - Motor Maintenance (Open-Drive Machines)
    230
  - Open-Drive Motor Handling/Rigging
    243
  - Open-Drive Motor Storage
    244
  - Inspect the Heat Exchanger Tubes
    246
  - Water Leaks
    248
  - Water Treatment
    248
  - Inspect the Starting Equipment
    249
  - Check Pressure Transducers
    251
  - Pumpout System Maintenance
    251
  - Ordering Replacement Chiller Parts
    253
  - Troubleshooting Guide
    254
  - Checking the Display Messages
    255
  - Checking Temperature Sensors
    255
  - Checking Pressure Transducers
    258
  - Control Algorithms Checkout Procedure
    263
  - Control Modules
    267
  - Notes on Module Operation
    270
  - Processor Module (PSIO)
    272
  - Starter Management Module (SMM)
    273
  - Options Modules (8-Input)
    274
  - Replacing Defective Processor Modules
    275
  - 17/19EX Physical Data and Wiring Schematics
    279
  - Start-Up Failures
    315
  - Troubleshooting
    328

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