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Quick 42
Car-O-Liner Quick 42 Manuals
Manuals and User Guides for Car-O-Liner Quick 42. We have
1
Car-O-Liner Quick 42 manual available for free PDF download: Instruction Manual
Car-O-Liner Quick 42 Instruction Manual (113 pages)
The multifaceted bench repair system
Brand:
Car-O-Liner
| Category:
Service Equipment
| Size: 6 MB
Table of Contents
Table of Contents
6
1 Introduction
9
General
9
Marking
10
2 Safety
11
General
11
Warnings and Important Notices
11
Safety Signs
16
Placement of Safety Signs
18
Safety Devices
20
3 Installation
21
Connection of Electrical and Air Supply
21
Bleeding of the Hydraulic System
22
Quick 42 with Lift
23
Drive-On Ramps
23
Roll-Off Stops
24
Bench Supports for Draw Aligner Height
24
Crush Guard
25
Loading Trolley/Roll Stop B57 (Optional)
25
Bench Mounting
25
Cam Locks B626
25
Hydraulic Jacks Q170, 2 Pcs
26
Chassis Clamp B106
26
Sill Support B23
26
Lift and Power Unit
27
Applications
27
Lift Unit
27
Type 1 Power Unit
28
Type 1 Power Unit - Electrical Supply
29
Electrical Diagram for 230 and 400V AC, 3-Phase for Type 1 Power Unit
29
Electrical Diagram for 110V AC, Single-Phase for Type 1 Power Unit
30
Electrical Diagram for 110V AC (Single-Phase) and 230/400V
31
Unit
31
Type 2 Power Unit
32
Type 2 Power Unit - Electrical Supply
33
Electrical Diagram for 230/400V AC, 3-Phase for Type 2 Power Unit
33
Connection of Motor Block, 230/400V
34
Electrical Diagram for 24V Low Voltage Circuit
34
Type 1 Pendant Station
35
Type 2 Pendant Station
35
Installation of Pendant Station Cable for Type 2 Power Unit
36
Hydraulics
38
Hydraulic Diagram, 110V for Type 1 Power Unit
38
Hydraulic Diagram, 230/400V for Type 1 Power Unit
39
Hydraulic Diagram, 230/400V for Type 2 Power Unit
40
Draw Aligner Q16
41
Preparations before Starting Alignment
42
Transport and Inspection of Delivery
42
Transport Protection
43
Mains Connections Check
43
Space Requirements
43
Anchoring to the Floor
46
4 Operation
47
General
47
Operating the Lift
48
Raising the Bench, Type 1 Pendant Station
48
Lowering the Bench, Type 1 Pendant Station
48
Tilting the Bench, Type 1 Pendant Station
49
Raising the Bench, Type 2 Pendant Station
50
Lowering the Bench, Type 2 Pendant Station
51
Tilting the Bench, Type 2 Pendant Station
51
Measuring System
52
Ramp Support and Side Ramps
53
Connect the Q16 to the Benchframe
56
Positioning and Linking the Draw Aligner
57
Drive on to Q42
58
Setting up the Vehicle
59
Setup with Chassis Clamps
60
Using Q201 Spacers (Optional)
62
Bench Mounting
65
Q63 Quick Setup
65
Q62 Quick Setup
66
Set up of a Vehicle Without Front or Rear Sub Frame
68
Q16 Draw Aligner
69
Pulling a Side Damage When Two Fixing Points Are Used
69
Pulling Straight Forward When Two Fixing Points Are Used
70
Offset Pulling When Two Fixing Points Are Used
70
Useful When Working with the Vehicle
71
Compressed Air
71
Hand Tools
71
Width Extension Possibility
71
General
73
Installation of Transport Wheels, Using Trolley Jack
73
5 Mobile Unit
73
Installation of Transport Wheels, Using Hydraulic Jacks
75
Safety
77
Two Q16 on the same Bench Side on an Empty Unbolted Bench
77
General Warnings
79
6 Service and Maintenance
79
Bench Inspection and Service Plan
80
Draw Aligner Inspection and Service Plan
81
General
82
Problem: the Lift Can Not be Raised
82
7 Troubleshooting
82
Problem: the Lift Cannot be Lowered
83
Problem: the Lift Drops
83
Emergency Lowering of the Lift, Earlier Design of SDV 1 Valve
84
Emergency Lowering of the Lift, Later Design of SDV 1 Valve
88
8 Dismantling and Salvage
92
Mechanical Components
92
Other Components
92
9 Technical Specifications
93
Bench Spare Part Kits
94
10 Spare Parts
94
Type 1 Power Unit - Summary
96
Type 1 Pendant Station
98
Type 1 Pump Unit 400/440V
99
Type 1 Pump Unit 110V
100
Type 1 Upper Manifold
101
Type 1 Electrical Components
102
Type 2 Power Unit - Summary
103
Type 2 Pendant Station
105
Type 2 Pump Unit 400V
106
Type 2 Upper Manifold
107
Type 2 Upper Manifold (from Serial no 61117065, See Nameplate!)
108
Type 2 Electrical Components
109
Draw Aligner Q16
110
Ramps
111
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