Cagiva Roadster 521 Manuals

Manuals and User Guides for Cagiva Roadster 521. We have 1 Cagiva Roadster 521 manual available for free PDF download: Workshop Manual

Cagiva Roadster 521 Workshop Manual (231 pages)

Brand: Cagiva | Category: Motorcycle | Size: 10 MB

Useful Suggestions
6
General Instructions for Repair Work
6
Fuel
7
Summary
15
General
18
Electric System
23
Dimensions
23
Performances
23
Weights
23
Troubles and Remedies
42
Settings and Adjustments
59
Lubrication Pump Delivery Setting
64
Throttle Control Cable Adjustment
65
Idling Adjustment
66
Air Filter Cleaning
67
Compression Ratio Control
68
Clutch Control Lever Adjustment
70
Rear Brake Pedal Adjustment, Tail Light Switch
71
Chain Tension Adjustment
72
Rear Damper Adjustment
73
Oil Change in the Front Fork
74
General Operations
76
Removal of Side Panels, Saddle and Air Conveyors
78
Tank Removal
79
Battery Removal
80
Exhaust System Removal
80
Removal of Engine Electric Connections
81
Removal of Oil Pump, Speed Indicator and Clutch Control Cables
83
Driving Chain Removal
84
Carburetor Removal
84
Engine Removal
85
Engine Disassembly
87
Parts Assembled as an Alternative
91
Disassembly of the Flywheel and L.H. Half-Crankcase Components
92
Clutch Cover Disassembly
95
Disassembly of the Clutch and R.H. Half-Crankcase Components
96
Disassembly of Gear Components
99
Thermal Assembly Removal
100
Separation of Half-Crankcase
103
Engine Overhaul
109
Particulars Cleaning
112
Couplings
113
Cylinder
114
Piston
115
Piston Groove Height
115
Cylinder-Piston Assembly
116
Piston Pin
117
Piston Rings
118
Piston Ring Height
118
Piston-Rings - Grooves Play
119
Cylinder Piston Rings Play
119
Coupling Among Gudgeon, Piston and Connecting Rod End
120
Con.rod Big End Radial Play
121
Crankshaft out of Axis
121
Connecting Rod
121
Con.rod Bending
122
Crankshaft
122
Head
123
Checking Straightness of Various Shafts
123
Bearings
124
Seal Rings Replacement
125
Lubricating Oil Pump
125
Clutch Assembly
126
Friction Disc Thickness
127
Clutch Housing-Friction Disc Clearance
127
Free Check Length
128
Gearbox
129
Gear Selector Fork
130
Fork Sliding End Thickness
130
Fork Driving Pin Diameter
130
Control Shaft Groove Width
131
Carburetor Overhauling
131
Adjustment
134
Idling
134
Intermediate Operation
134
Full-Power
134
Usage
137
Maintenance
137
Start
137
Correction Factor of the Main Jet
139
Suction Coupling
140
Blade Valve
140
General Directions
144
Reassembly of the Drive Shaft
145
Reassembly of Gear Numbers
146
Clutch Reassembly
153
Reassembly of the Piston-Cylinder-Head Unit
154
Balance Countershaft Phasing
157
Clutch Cover Reassembly
159
On the Fastening Screws Apply Lactite
159
Frame, Suspensions and Wheels
162
Frame
164
Chassis
164
Front Suspension
165
Front Wheel
166
Front Wheel Removal
167
Removing the Front Forks
168
Rear Suspension
170
Rear Wheel
171
Rear Wheel Removal
172
Wheel Rim Axle Bending
173
Spoke Nipples
173
Rim Warpage for Front and Rear Wheel
176
Rear Ring Gear
177
Rocking Fork Removal and Overhauling
178
Overhauling the Swinging Arm Pivot Pin
180
Rear Damper Removal
181
Rear Damper Overhauling
182
Brakes
185
Braking System
188
Front Brake Disc
190
Rear Brake Overhauling
196
Inner Diameter of Rear Brake Drum
196
Wiring Diagram
200
Electric Ignition Equipment
203
Battery
204
Generator
206
Coil
206
Alternator Checking
207
Rectifier-Regulator
208
Checking the Voltage Regulator
209
Spark Plug
210
Checking the Recharge System on Vehicle
211
Fuses Box
212
Solenoid Starter
212
Ignition Timing and Checking
213
Starter Motor
214
Starter Motor Maintenance
214
Headlamp
215
Specific Tools
218
Torque Wrench Settings
223

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Cagiva Roadster 521 Workshop Manual (231 pages)

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