Bulls Cross EVO Manuals

Manuals and User Guides for Bulls Cross EVO. We have 1 Bulls Cross EVO manual available for free PDF download: Original Operating Instructions

Bulls Cross EVO Original Operating Instructions

Bulls Cross EVO Original Operating Instructions (276 pages)

Pedelecs with BOSCH LED remote control panel

Brand: Bulls | Category: Bicycle Accessories | Size: 9 MB

Table of Contents

Table of Contents
2
1 About These Operating Instructions

12
- Manufacturer
  12
- Laws, Standards and Directives
  12
- Language
  12
- For Your Information
  12
- Warnings
  12
- Markups
  12
- Type Number and Model
  13
- Frame Number
  14
- Identifying the Operating Instructions
  14
- Aim of the Operating Instructions
  15
2 Safety

16
- Residual Risks
  16
- Risk of Fire and Explosion
  16
- Rechargeable Battery
  16
- Overheated Charger
  16
- Hot Components
  16
- Electric Shock
  17
- Damage
  17
- Water Penetration
  17
- Condensation
  17
- Risk of a Crash
  17
- Incorrect Quick Release Setting
  17
- Incorrect Tightening Torque
  17
- Incorrect Component
  17
- Risk of Amputation
  17
- Key Breaking off
  17
- Malfunctions Due to Bluetooth
  18
- Data Privacy Information
  18
- Toxic Substances
  19
- Brake Fluid
  19
- Defective Battery
  19
- Requirements for the Rider
  19
- Vulnerable Groups
  19
- Personal Protective Equipment
  19
- Safety Guards
  19
- Safety Markings and Safety Instructions
  20
- What to Do in an Emergency
  20
- Dangerous Situation in Road Traffic
  20
- Leaked Brake Fluid
  20
- Battery Vapours Emitted
  21
- Battery Fire
  21
3 Description

22
- Proper Use
  22
- Improper Use
  23
- Permitted Total Weight (PTW)
  24
- Environmental Requirements
  25
- Nameplate
  27
- Components
  28
- Overview
  28
- Chassis
  29
- Frame
  29
- Steering System
  29
  - Steering Headset Stem Handlebars Fork
    29
  - Suspension
    31
    
    Rigid Fork
    31
    
    Suspension Fork
    31
    
    Rear Frame Damper
    35
    
    Suntour Rear Frame Damper
    37
    
    Rockshox Rear Frame Damper
    38
  - Wheel
    40
    
    Tyres
    40
    
    Rim
    40
    
    Valve
    40
    
    Spoke
    41
    
    Spoke Nipples
    41
    
    Hub
    41
  - Braking System
    42
    
    Mechanical Brake
    42
    
    Hydraulic Brake
    42
    
    Disc Brake
    43
  - Seat Post
    44
    
    Patent Seat Post
    44
    
    Suspension Seat Post
    44
    
    ROCKSHOX Reverb AXS Dropper Post
    45
  - Mechanical Drive System
    46
    
    Chain Drive Layout
    46
    
    Belt Drive Layout
    46
  - Electric Drive System
    47
    
    Motor
    47
    
    Rechargeable Battery
    47
    
    Charger
    48
    
    Lighting
    48
    
    Integrated Battery
    48
  - On-Board Computer
    49
    
    Display
    49
- Description of Controls and Screens
  50
  - Handlebars
    50
  - Control Panel
    51
    
    System Message
    52
    
    Creating a User Account
    53
    
    Software Updates
    53
    
    Activity Tracking
    53
    
    Lock Function
    53
  - Battery Level Indicator (Battery)
    54
  - Gear Shift
    55
    
    SHIMANO SW-E7000 Derailleur Gears
    55
  - Hand Brake
    56
- Technical Data
  57
  - Pedelec
    57
  - Emissions
    57
  - Bicycle Lighting
    57
  - Display Mount
    57
  - LED Remote On-Board Computer
    57
  - BOSCH Kiox300 Display
    57
  - BOSCH Performance Line CX Motor
    57
  - BOSCH Powertube 750 Battery
    58
  - Tightening Torques
    59
4 Transporting and Storing

61
- Weight and Dimensions for Transportation
  61
- Designated Handles, Lifting Points
  63
- Transportation
  64
- Using the Transport Securing System
  64
- Transporting the Pedelec
  64
- Shipping a Pedelec
  64
- Transporting the Battery
  64
- Shipping the Battery
  64
- Storing
  65
- Break in Operation
  65
- Preparing a Break in Operation
  65
- Carrying out a Break in Operation
  65
5 Assembly 5.1 Unpacking

66
- Required Tools
  66
- Commissioning
  67
- Checking the Battery
  67
- Securing the Powertube BS3 Battery Mount
  68
- Preparing the Wheel
  69
- Installing the Wheel in the SUNTOUR Fork
  70
- Screw-On Axle (12AH2 and 15AH2)
  70
- MM Cross Axle
  71
- Q-LOC Quick Release
  73
- Fitting the Pedals
  74
- Preparing the LIMOTEC Seat Post
  75
- Checking the Stem and Handlebars
  76
- Checking the Connections
  76
- Checking Stem Is Firmly in Position
  76
- Checking the Headset Backlash
  76
- Pedelec Sale
  76
6 Operation

77
- Risks and Hazards
  77
- Tips for a Greater Range
  79
- Error Message
  80
- On-Board Computer
  80
- Less Critical Errors
  80
- Critical Errors
  80
- Rechargeable Battery
  80
- Instruction and Customer Service
  81
- Adjusting the Pedelec
  81
- Preparing
  81
- Pedelec Adjustment Procedure
  82
- Determining the Sitting Position
  83
- Adjusting the Saddle
  85
- Straightening the Saddle
  85
- Adjusting the Saddle Height
  85
- Setting the Saddle Height with the Remote Control
  86
- Adjusting the Saddle Position
  87
- Adjusting the Saddle Tilt
  87
- Checking Saddle Stability
  87
- Handlebars
  88
- Handlebar Width
  88
- Hand Position
  88
- Adjusting the Handlebars
  88
- Stem
  89
  - Adjusting the Handlebar Height with Quick Release
    89
  - Setting the Quill Stem
    90
  - Adjusting the Ahead Stem
    90
  - Adjusting the Angle-Adjustable Stem
    91
  - Ergonomic Handles
    92
    
    Checking Handlebar Stability
    92
  - Tyres
    93
  - Brake
    94
    
    Brake Handle Position
    94
    
    Brake Handle Tilt Angle
    94
    
    Determining the Grip Distance
    95
    
    Retracting the Brake Linings
    96
  - Tyres
    97
    
    Grip Distance on a SHIMANO ST-EF41 Brake Lever
    98
    
    Grip Distance on a SHIMANO ST-EF41 Brake Lever
    99
  - Suspension
    100
  - Fork Sag
    100
    
    Adjusting the Suntour Fork Steel Suspension
    101
    
    Adjusting the Suntour Fork Air Suspension
    102
    
    ROCKSHOX Paragon Silver Coil Spring
    103
    
    Adjusting the Rockshox Coil Spring with an External Preload Adjuster
    105
    
    Adjusting the ROCKSHOX Fork Coil Spring with Spacer for Pre-Tensioning
    106
  - Adjust the Rear Frame Damper Sag
    108
    
    Adjusting the Suntour Rear Frame Damper
    109
    
    Adjusting the Rockshox Rear Frame Damper
    110
  - Fork Rebound Damping
    112
    
    Adjusting the Suntour Fork Rebound Damping
    113
    
    Adjusting the Rockshox Suspension Fork
    114
  - Adjusting the Rear Frame Damper Rebound Damper
    115
    
    Adjusting the Rockshox Rear Frame Damper
    116
  - Compression Adjuster on Rear Frame Damper
    117
    
    Adjusting the Suntour Compression Adjuster
    118
    
    Adjusting the Rockshox Compression Adjuster
    119
    
    Adjusting the Rockshox Threshold
    120
  - Lighting
    121
    
    Adjusting the Lights
    121
  - On-Board Computer
    123
    
    Creating a User Account
    123
    
    Connecting the On-Board Computer with the Smartphone
    123
    
    Update Software
    123
    
    Activating Activity Tracking
    123
    
    Setting up the Lock Function (Optional)
    124
- Accessories
  125
  - Child Seat
    125
  - Trailer
    126
    
    Approval for Trailer with Enviolo Hub
    126
    
    Approval for Trailer with ROHLOFF Hub
    127
  - Mobile Holder
    127
  - Tubeless and Airless Tyres
    127
  - Suspension Fork Coil Spring
    127
  - Pannier Rack
    127
  - Panniers and Cargo Boxes
    127
- Personal Protective Equipment and Accessories for Road Safety
  128
- Before each Ride
  128
- Straightening the Quickly Adjustable Stem
  129
- Using the Pannier Rack
  129
- Raising the Kickstand
  130
- Using the Saddle
  130
  - Using the Leather Saddle
    130
- Using the Pedals
  130
- Using the Multifunctional Handlebars or Bar Ends
  130
  - Using Leather Handles
    130
- Using the Bell
  130
- Using the Battery
  131
  - Removing the Battery
    131
    
    Inserting the Battery
    131
  - Charging the Battery
    132
- Using Pedelec with the Electric Drive System
  133
  - Switching on the Electric Drive System
    133
  - Switching off the Electric Drive System
    133
- Using the On-Board Computer
  134
  - Using the Diagnosis Port
    134
  - Charging the Control Panel Battery
    134
  - Using the Riding Light
    135
  - Setting the Brightness of Indicators
    135
  - Using the Push Assist System
    135
  - Selecting the Level of Assistance
    136
- Brake
  137
  - Using the Brake Lever
    137
- Gear Shift
  138
  - Using the Derailleur Gears
    138
- Suspension and Damping
  139
  - Adjusting the Suntour Compression Adjuster
    140
    
    Adjusting the Rockshox Compression Adjuster
    141
- Parking the Pedelec
  142
  - Screwing in the Quickly Adjustable Stem
    143
  - Activating the Lock Function
    144
7 Cleaning, Servicing and Maintenance

145
- Before each Ride
  149
  - Checking the Guards
    149
  - Checking the Frame
    149
  - Checking the Fork
    149
  - Checking the Rear Frame Damper
    149
  - Checking the Pannier Rack
    149
  - Checking Wheel Concentricity
    149
  - Checking the Quick Releases
    149
  - Checking the Suspension Seat Post
    149
  - Checking the Bell
    150
  - Checking the Handles
    150
  - Checking the USB Cover
    150
  - Checking the Lighting
    150
  - Checking the Brake
    150
- After each Ride
  151
  - Cleaning the Lights and Reflectors
    151
  - Cleaning the Suspension Fork
    151
  - Caring for the Suspension Fork
    151
  - Cleaning the Pedals
    151
  - Cleaning the Brake
    151
  - Cleaning the Suspension Seat Post
    151
  - Cleaning the Rear Frame Damper
    151
- Basic Cleaning
  152
  - On-Board Computer and Control Panel
    152
  - Rechargeable Battery
    152
  - Motor
    152
  - Frame, Fork, Pannier Rack, Guards and Kickstand
    153
  - Stem
    153
  - Handlebars
    153
  - Handles
    153
    
    Leather Handles
    153
  - Seat Post
    153
  - Saddle
    153
    
    Leather Saddle
    154
  - Tyres
    154
  - Spokes and Spoke Nipples
    154
  - Hub
    154
  - Switching Elements
    154
    
    Shifter
    154
  - Cassette, Chain Wheels and Front Derailleur
    154
  - Brake
    155
    
    Brake Lever
    155
  - Brake Disc
    155
  - Belt
    155
  - Chain
    155
    
    Chain with All-Round Chain Guard
    155
- Servicing
  156
  - Frame
    156
  - Fork
    156
  - Pannier Rack
    157
  - Mudguard
    157
  - Servicing the Kickstand
    157
  - Stem
    157
  - Handlebars
    157
  - Handle
    157
    
    Rubber Handles
    157
    
    Leather Handle
    157
  - Seat Post
    158
    
    Suspension Seat Post
    158
    
    Carbon Seat Post
    158
  - Rim
    158
  - Leather Saddle
    158
  - Hub
    158
  - Spoke Nipples
    158
  - Gear Shift
    159
    
    Rear Derailleur Articulated Shafts and Jockey Wheels
    159
    
    Shifter
    159
  - Pedal
    159
  - Caring for the Chain
    159
    
    Caring for the Chain and All-Round Chain Guard
    160
  - Caring for the Battery
    160
  - Caring for the Brake
    160
  - Lubricating the Eightpins Seat Post Tube
    160
- Maintenance
  161
  - Wheel
    161
    
    Checking the Tyre Pressure
    161
    
    Checking the Tyres
    163
    
    Checking the Rims
    164
    
    Checking the Nipple Holes
    164
    
    Checking the Nipple Well
    164
    
    Checking the Rim Hooks
    164
    
    Checking the Spokes
    164
  - Checking the Brake System
    165
    
    Checking the Hand Brake
    165
    
    Checking the Hydraulic System
    165
    
    Checking the Bowden Cables
    165
    
    Checking the Disc Brake
    166
    
    Checking the Back-Pedal Brake
    167
    
    Checking the Rim Brake
    168
  - Checking the Lighting
    169
  - Checking the Stem
    170
  - Check the Handlebars
    170
  - Checking the Saddle
    170
  - Checking the Seat Post
    170
  - Checking the Chain
    170
  - Checking the Chain and Belt Tension
    170
    
    Checking the Derailleur Gears
    171
    
    Checking the Hub Gear
    171
  - Checking the Gear Shift
    171
    
    Electric Gear Shift
    171
    
    Mechanical Gear Shift
    171
  - Adjusting Gear Shift
    172
    
    ROHLOFF Hub
    172
  - Bowden-Cable-Operated Gear Shift, Single-Cable
    172
  - Bowden-Cable-Operated Gear Shift, Dual-Cable
    172
  - Bowden-Cable-Operated Twist Grip, Dual-Cable
    173
  - Checking Kickstand Stability
    173
8 Maintenance

174
- Initial Inspection
  174
- Component-Specific Maintenance Tasks
  174
- Carry out Initial Inspection
  177
- Maintenance Instructions
  178
  - Servicing the Frame
    185
    
    Servicing the Carbon Frame
    185
  - Checking the Pannier Rack
    185
  - Servicing Axle with Quick Release
    185
  - Maintaining the Stem
    186
  - Servicing the Gear Hub
    186
    
    Adjusting the Hub with Cone Bearing
    186
  - Servicing the Steering Headset
    187
  - Servicing the Fork
    187
    
    Servicing the Carbon Suspension Fork
    188
    
    Servicing the Suspension Fork
    188
  - Servicing Seat Post
    189
    
    Servicing the Carbon Seat Post
    189
    
    By.schulz Suspension Seat Post
    190
    
    Suntour Suspension Seat Post
    190
    
    Eightpins NGS2 Seat Post
    191
    
    Eightpins H01 Seat Post
    197
  - Rear Frame Damper
    201
    
    FOX Component-Specific Maintenance
    202
9 Troubleshooting, Fault Clearance and Repair

203
- Troubleshooting and Fault Clearance
  203
  - Drive System or On-Board Computer Does Not Start up
    203
  - Errors in Assistance Function
    204
  - Battery Errors
    205
  - Errors on the Control Panel
    206
  - Lighting Does Not Work
    206
  - Other Errors
    207
  - Suntour Suspension Fork
    208
    
    Rebound too Fast
    208
    
    Rebounding too Slowly
    209
    
    Suspension too Soft on Inclines
    210
    
    Excessively Hard Damping on Bumps
    211
  - Rockshox Suspension Fork
    212
    
    Rebound too Fast
    212
    
    Rebounding too Slowly
    213
    
    Suspension too Soft on Inclines
    214
    
    Excessively Hard Damping on Bumps
    215
  - Rear Frame Damper
    216
    
    Rebound too Fast
    216
    
    Rebounding too Slowly
    217
    
    Suspension too Soft on Inclines
    218
    
    Excessively Hard Damping on Bumps
    219
  - Rockshox Rear Frame Damper
    220
    
    Rebound too Fast
    220
    
    Rebounding too Slowly
    221
    
    Suspension too Soft on Inclines
    222
    
    Excessively Hard Damping on Bumps
    223
- Repair
  224
  - Original Parts and Lubricants
    224
  - Replacing the Lighting
    224
  - Setting the Front Light
    224
  - Checking Tyre Clearance
    224
  - Replacing Pedelec Components if Lock Function Is Installed
    225
    
    Replacing a Smartphone
    225
    
    Replacing the On-Board Computer
    225
    
    Activating the Lock Function after Motor Replacement
    225
10 Recycling and Disposal

226
- Removal of Waste Guidelines
  226
11 Documents

228
- Assembly Report
  228
- Maintenance Log
  230
- Parts List
  234
  - Copperhead EVO 1 750 27.5
    234
  - Copperhead EVO 2 750 27.5
    236
  - Copperhead EVO 2 Street 750 27.5
    238
  - Copperhead EVO 2 XXL 750 27.5
    239
  - Copperhead EVO 2 XXL Street 750 27.5
    240
  - Copperhead EVO 3 750 27.5
    241
  - Copperhead EVO 3 Street 750 27.5
    242
  - Copperhead EVO 3 XXL 750 27.5
    243
  - Evo CX 29
    249
  - Iconic EVO 1 750 27.5
    250
  - Iconic EVO 2 750 27.5
    251
  - Sonic EVO 1 750 29
    252
  - Sonic EVO am 3 Carbon
    255
  - Sonic EVO am 4 Carbon
    256
  - Sonic EVO AM-I Carbon
    257
  - Sonic EVO TR1 750 29
    258
  - Sonic EVO TR3 Carbon 750 29
    259
  - Sonic EVO TR-I Carbon 750 29
    260
- Charger Operating Instructions
  261
12 Glossary

268
- Abbreviations
  271
- Simplified Terms
  271
13 Appendix

272
- Translation of the Original EC/EU Declaration of Conformity
  272
- Declaration of Conformity with RED Directive
  274
14 Keyword Index

275

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