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Manuals and User Guides for BTU TCAS. We have
1
BTU TCAS manual available for free PDF download: System Manual
BTU TCAS System Manual (262 pages)
Brand:
BTU
| Category:
Industrial Equipment
| Size: 19.1 MB
Table of Contents
Tca/Tcas System Manual
3
Limitation of Liability
2
List of Revisions
2
Table of Contents
3
Contents
4
Introduction
7
How-To-Use Instructions
7
Technical Help
7
Equipment Label
8
Tools and Equipment
9
Manual Description
10
Related Manuals
10
Symbols, Abbreviations, and Terms
11
Safety
19
Precautions for Hydrogen Equipment
19
Material Safety Data Sheets
19
Safety Precautions
20
Safety Identification
23
Electrical Hazards
24
Safety Labels
25
Standard and Optional Safety Equipment
33
Safety Procedures
36
Lockout/Tagout Procedure (Without Main Disconnect Switch Option
36
Lockout/Tagout Procedure (with Main Disconnect Switch Option
37
Emergency Stop Procedure
40
Disposal of Equipment
41
Environmentally Responsible Recycling of Equipment
41
Shipping Material
41
End-Of-Life Decommissioning
41
Disposal of Hazardous Maintenance Materials
42
Chapter 1 Tm 5250517 Rev. 0 Page 1-1 Apr 15/2003
43
System Description
43
Equipment Description
44
Equipment Locator
53
Conveyor System
54
Frame and Panel System
54
Conveyor Control
57
Electrical and Control System
57
Electrical Distribution
57
Gas Control
57
Light Tower, Three- or Four-Color (Option)
58
Main Control Panel (MC-98)
59
Atmosphere Control Panel (Hydrogen Furnaces Only)
61
Atmosphere System
61
Heating System
64
Cooling System
66
Muffle System
66
Chapter 2 Tm 5250517 Rev. 0 Page 2-1 Apr 15/2003
67
Installation
67
Facility Requirements
68
Plumbing Requirements
68
Exhaust Requirements
69
Water Requirements
69
CDA and N2 Requirements
71
Air Requirements
73
Cooling System Requirements
73
Electrical Requirements
73
H2 Requirements (if Applicable)
73
Heating System Requirements
73
Electrical Requirements
74
Equipment Data
74
Exhaust Requirements
74
Procedures
76
Receive
76
Move
78
Store
81
Adjust the Furnace Level
82
Install Light Tower (Option)
82
Install PC
82
Install the Belt
82
Installation
82
Set up the Product Feed Conveyor
83
Assemble the Equipment (if Shipped in Separate Sections)
84
Connect Electrical Supply
87
Installation Checklist
88
Operation !
89
Operation
89
General
90
Summarized Checklist
91
Calculate Cover Gas Flow (All Furnaces)
92
Calculate Atmosphere Curtain Flow Rates
94
Start and Operate
95
Emergency Shutdown
100
Idle the Furnace
100
Normal Shutdown
100
System Alerts or Alarms
101
Respond to Interlock and Alarm Conditions
102
Operate an EMO
104
Operate Options
104
Operate the Belt Cleaners
104
Operate the Hand Crank (Option)
104
Operate the O2 Analyzer (Option)
104
Operate the Product Feed Conveyor (Option)
104
Operate the Heat Barrier
105
Troubleshooting !
107
Troubleshoot the Frame and Panel System
107
Troubleshooting
107
Troubleshoot the Conveyor System
108
Troubleshoot the Atmosphere System
110
Troubleshoot the Temperature System
110
Troubleshoot the Atmosphere System
113
Troubleshoot the Exhaust System
115
Troubleshoot the O2 Analyzer (Option)
115
Troubleshoot the Electrical and Control System
116
Troubleshoot the Furnace Controller System
116
Troubleshoot the Product Tracking/Smart Tracker
116
Troubleshoot the UPS
116
Chapter 5 Tm 5250517 Rev. 0 Page 5-1 Apr 15/2003
117
Preventive Maintenance
117
Adjust the Furnace Level
119
Clean the Conveyor System
119
Clean the Exhaust Stacks
119
Clean the External Surfaces
119
Conveyor System
119
Frame and Panel System
119
Lubricate the Idler Pulley Bearings
119
Maintain the Drive System
119
Preventive Maintenance Schedule
119
Replace the Silicone Gaskets
119
Adjust Product Tracking Sensor
120
Adjust the Belt at the Entrance
120
Adjust the Conveyor Belt System
120
Adjust the Drive Chain Tension
120
Adjust the Exit Table Drive Pulley (External Belt Drive)
120
Adjust the Exit Table Drive Pulley (Internal Belt Drive)
120
Calibrate TC Inputs and Belt Speed
120
Electrical and Control System
120
Replace the Drive Motor Brushes
120
Replace the UPS Battery
120
Adjust Automatic Gas Sampling System
121
Atmosphere System
121
Calibrate the O Analyzer with Calibrated Gas (Option)
121
Delete Temporary Files
121
Replace O2 Gas Line Filter
121
Replace the Air/Gas Filters
121
Replace the Light Tower Lamps
121
Run Disk Defragmenter
121
Run Error-Checking (Windows NT Systems)
121
Adjust Temperature-Actuated Water Valves
122
Calibrate the MSA Gas Monitor System with Calibrated Gas (Option)
122
Cooling System
122
Heating System
122
Inspect the Separation Joint
123
Overall Furnace
123
Adjust the Furnace Level
124
Clean the External Surfaces
127
Replace the Silicone Gaskets
128
Clean the Exhaust Stacks
130
Frame and Panel System
130
Conveyor System
134
Clean the Conveyor System
136
Maintain the Drive System
138
Lubricate the Drive Chain and the Drive Chain Sprockets
139
Lubricate the Idler Pulley Bearings
141
Fill the Drive Motor Oil
143
Adjust the Exit Table Drive Pulley (External Belt Drive)
145
Adjust the Conveyor Belt System
148
Adjust the Exit Table Drive Pulley (Internal Belt Drive)
150
Adjust the Belt at the Entrance
152
Adjust the Drive Chain Tension
154
Adjust the Belt Tracking
156
Replace the Drive Motor Brushes
162
Maintain the Ultrasonic Belt Cleaner (Option)
164
Electrical and Control System
166
Replace the UPS Battery
166
Calibrate TC Inputs and Belt Speed
168
Adjust Product Tracking Sensor
169
Reset CB
170
Replace a Fuse
171
Replace the MCP Lamps
172
Replace the Light Tower Lamps
174
Delete Temporary Files
176
Run Error-Checking (Windows NT Systems)
177
Run Disk Defragmenter
179
Atmosphere System
181
Replace the Air/Gas Filters
181
Replace O2 Gas Line Filter
183
Adjust Automatic Gas Sampling System
185
Calibrate the O
186
Calibrate the MSA Gas Monitor System with Calibrated Gas (Option)
187
Adjust Temperature-Actuated Water Valves
188
Cooling System
188
Heating System
188
Muffle System
188
Corrective Maintenance !
189
Leak Test (Metal Muffle Only)
190
Overall Furnace
190
Conveyor System
192
Frame and Panel System
192
Shorten the Conveyor Belt
192
Electrical and Control System
194
Test Furnace Interlocks
194
Atmosphere System
195
Test Gas System
195
Do a Temperature Profile
197
Test a Timed Flow Purge (H 2 Only)
198
Cooling System
199
Heating System
199
Chapter 7 Tm 5250517 Rev. 0 Page 7-1 Apr 15/2003
201
Frame and Panel System
202
Overall Furnace
202
Conveyor System
204
Replace the Access Panels
204
Replace the Drive Return Rollers
204
Replace the Conveyor Belt (Belt Installed Now)
206
Install the Conveyor Belt (no Belt Installed Now)
210
Replace the Drive Shear Pin
211
Replace the Drive Motor
214
Replace the Drive Motor Optical Encoder
216
Replace the Ultrasonic Belt Cleaner (Option)
218
Electrical and Control System
221
Replace the UPS
221
Replace the Main Power Disconnect Switch (Option)
223
Replace the FCU
225
Replace the PC
227
Replace the Belt Speed Module
230
Replace the SSR
232
Replace the Light Tower
234
Atmosphere System
236
Replace the Flowmeters
236
Replace the Atmosphere Curtain Assembly (Teflon-Coated)
238
Replace the Atmosphere Curtain Assembly (Sheet-Metal)
240
Replace a Gas Dispersion Tube
242
Heating System
244
Replace the TC
244
Replace the Heater
248
Cooling System
250
Muffle System
250
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