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Bruker BMPC/2 Manuals
Manuals and User Guides for Bruker BMPC/2. We have
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Bruker BMPC/2 manuals available for free PDF download: Technical Manual
Bruker BMPC/2 Technical Manual (136 pages)
Brand:
Bruker
| Category:
Controller
| Size: 7 MB
Table of Contents
Table of Contents
3
About
9
This Manual
9
Policy Statement
9
Symbols and Conventions
9
Introduction
11
Modes of Operation
11
User Interface
11
Parameter and System Configuration Overview
11
Alarm and Notification System
12
Additional Information Available in this Manual
12
Safety
13
Principles of Operation
15
Manual Mode
15
Mode Buttons
15
Figure 4.1 BMPC/2 Control Unit Front Plate
15
Using the Pump in Manual Mode
16
Pumps and Valves in Manual Mode
16
Valve 3 Buttons
16
Pump 1 and Valve 1 Buttons
16
Pump 2 and Valve 2 Buttons
16
Automatic Pump Mode
17
Caution
17
Never Use Pump 1 When Valve 2 Is Open, or Pump 2 When Valve 1 Is Open
17
Notice
17
In Manual Mode the BMPC II will Not React to Critical Magnet Parameters
17
Figure 4.2 Automatic Pump Mode Vs. Manual Pump Mode
17
Monitoring in Automatic Pump Mode
18
The Default Pump
18
Default Pump Failure
18
P1 Pressure Monitoring
19
T1/T2 Temperature Monitoring
19
Fl Helium Flow Monitoring
19
Table 4.1 P1 Pressure Monitoring
19
Table 4.2 T1/T2 Temperature Monitoring
19
Table 4.3 F1 Helium Flow Monitoring
19
Starting the BMPC/2 Software
21
Software
21
Program Overview
22
Figure 5.1 BMPC/2 Login Screen
22
Figure 5.2 Display Organization
23
Display Modes
24
Process Display
24
Figure 5.3 Display Buttons
24
Figure 5.4 Process Display
24
Figure 5.5 Graphical Display
25
Graphical Display
25
Configuration of the Graphical Display
26
Figure 5.6 Graphical Display - Configuration X-Axis
26
Zoom Function
27
Figure 5.7 Graphical Display - Configuration Y-Axis
27
Jumbo Display
28
Figure 5.8 Graphical Display - Zoom Function
28
Figure 5.9 Jumbo Display
29
Figure 5.10 Jumbo Display Configuration
29
Data Log Display
29
Configuration of the Jumbo Display
29
Figure 5.11 Data Log Display
30
Present Values / Event Display
31
Figure 5.12 Present Values / Event Display
31
Operation Modes
32
OFF Mode
32
Monitor Only Mode
32
Figure 5.13 Mode Buttons
32
Figure 5.15 Temperature T1 in the Present Value Display
33
Figure 5.14 Present Values Display in Monitor & Alarm Mode
33
Monitor & Alarm Mode
33
He Fill Mode
34
Figure 5.16 He Fill Mode 292 Minutes
34
Figure 5.17 Alarm Temporarily Disabled
34
Automatic Pump Test
35
Description of the Test Cycle
35
Configuring the Automatic Pump Test
36
Figure 5.18 Tools - Options - Control Unit - Pump Test - Configuration
36
Figure 5.19 Event Log - Pump Test
37
Manual Start of the Pump Test
38
Figure 5.20 Tools - Options - Control Unit - Pump Test
38
Figure 6.1 Present Values/Events in Alarm Mode
39
Alarm System
39
Alarm System Function
39
Alarm Configuration
40
Alarm Sequence
40
Alarm Groups
41
Internal Group
41
External Group
41
Fax Group
41
E-Mail Group
41
Stopping the Alarm Sequence
41
Voice Box System
43
Alarm Call from the BMPC/2
43
Table 7.1 Responding to an Alarm Call
43
Remote Status Request
44
Voice Box Menu
44
Fax Menu
44
E-Mail Menu
45
Using the Voice Box
46
Hardware Overview
47
System Block Diagram
47
Figure 8.1 System Block Diagram
47
The BMPC/2 Magnet Pump Control
48
TFT Display
48
Figure 8.2 General Structure of the BMPC/2 Magnet Pump Control
48
Figure 8.3 Pump Cabinet
48
Table 8.1 BMPC/2 Control Unit Components
49
Industrial PC
49
BMPC/2 Control Unit
49
Ups
50
Pump Cabinet
50
BMPC/2 Line Control Unit
52
Figure 8.4 BMPC/2 Line Control Unit
52
Table 8.2 Fuse Overview
53
BMPC/2 Wiring Box
54
Figure 8.5 BMPC/2 Wiring Box
54
Figure 8.6 CAN Bus Structure
55
CAN Bus
55
CAN Bus Structure
55
Wiring Overview
56
Figure 8.7 External Wiring Overview
56
Figure 8.8 Internal Wiring Overview
56
Electrical Connections Overview
57
BMPC/2 Control Unit
57
Industrial PC
57
Figure 8.9 BMPC/2 Control Unit Rear Panel
57
Figure 8.10 Industrial PC Rear Panel
57
Ups
58
Figure 8.11 UPS - Uninterruptible Power Supply (P/N O10440)
58
Figure 8.12 UPS - Uninterruptible Power Supply (P/N 1802515)
58
Line Control Unit
59
Connector X3 / X4 / X5
59
Figure 8.13 Line Control Unit Connector X3 / X4 / X5
59
Table 8.3 Pin Count Connector X3
59
Table 8.5 Pin Count Connector X5
60
Table 8.4 Pin Count Connector X4
60
Figure 8.14 Line Control Unit Connector X6
61
Table 8.6 Pin Count Connector X6
61
Connector X6 UPS Status Interface
61
Maintenance and Cleaning
63
Maintenance Work
63
Exchanging the Internal UPS Battery
63
Cleaning
63
High Voltage Present Inside the UPS
63
Figure 10.1 Setup Tool Start Window
65
10 Setup and Diagnostics Tool
65
Starting the Setup Tool
65
Downloading New Firmware
66
Figure 10.2 Setup Tool - Download
66
Run CAN Bus Diagnostic
67
Figure 10.3 Setup Tool - Can Bus Diagnostic
67
Calibrate Temperature Linearization Function
68
Figure 10.4 Setup Tool - Calibrate Temperature
68
Figure 11.1 Information Window
69
Information Window Messages
69
11 Troubleshooting
69
Description of Error Messages
70
Limit Data P1 Failed
70
Limit Data T1 Failed
70
Limit Data T2 Failed
70
Limit Data T5 Failed
70
Limit Data Flow Failed
70
11.1.1.10 Heater Initialization Failed
71
Calibration T5 Failed
71
Calibration T2 Failed
71
Limit Data Helium Level Failed
71
Calibration T1 Failed
71
Resistor Initialization Failed
72
11.1.1.12 APD Initialization Failed
72
11.1.1.13 Heater Regulation Initialization Failed
72
11.1.1.14 Warning, Power Supply GS1 Failed
72
11.1.1.15 Warning, Power Supply GS2 Failed
72
Power Supply Failure
73
11.1.1.16 Warning, Possible Fan Failure Pump Cabinet
73
11.1.1.18 Pump 1 Failed
73
11.1.1.17 Helium Measurement Error
73
11.1.1.19 Valve 1 Failed
74
11.1.1.20 Pump 2 Failed
74
11.1.1.24 Warning UPS on Bypass
75
11.1.1.26 Warning UPS Not Connected
75
11.1.1.25 Warning UPS General Alarm
75
11.1.1.23 Alarm UPS Low Battery
75
11.1.1.22 Warning Commercial Power Failed
75
11.1.1.21 Valve 2 Failed
75
11.1.1.27 Warning Heater H1 Problem
76
11.1.1.28 Warning Heater H2 Problem
76
11.1.1.29 Pump Test Not Possible in Manual Mode
76
11.1.1.30 Pump Test Not Started
76
11.1.1.31 Pump Test Not Possible, both Pumps in Use
76
11.1.1.32 Pump Test Pump 1 Failed
76
Additional Error Messages in the Event Log
77
Messages in the Event Log
77
11.1.1.34 Pump Test Not Possible, Parameter Error
77
11.1.1.33 Pump Test Pump 2 Failed
77
Error Message at the Start of BMPC/2 Control Program
78
Database Update Error
78
Figure 11.2 Update Database Error
78
Version Check Error
79
COM Port Error
79
Other Errors
79
When the Value of a Parameter Is Displayed as NAN
79
Figure 11.3 Remove the Small Flange Screws
80
Replacing the Vacuum Pump
80
Pump Surface Can Cause Serious Burns
80
Warning
80
Figure 11.4 Pump Tray Locking Mechanism
81
The NMR Console Switches off too Fast
82
Adjusting the NMR Console Turn-Off Time
82
Figure 11.5 Adjusting the NMR Console Turn-Off Time
82
Figure 11.7 Restarting the NMR Console Using the Main Switch
83
Figure 11.6 Restarting the NMR Console through Software
83
Restarting the NMR Console Using the Mains Switch
83
Restarting the NMR Console through the Software
83
Turning on the NMR Console after a Power Failure
83
Exchanging Fuses
84
Exchanging the Pump Cabinet Ventilator Fuse
84
Figure 11.8 Exchanging the Ventilator Fuses
84
Exchanging the GS1 or GS2 Power Supply Fuses
85
Exchanging the Control Unit Fuse
85
Figure 11.9 Tilt Open the Line Control Unit
85
Figure 11.10 Replacing the Control Unit Fuse
86
Figure 12.1 Magnet Setup Step 1
87
Configuration (Administrator)
87
Magnet Setup Wizard
87
Figure 12.2 Magnet Setup Step 2
88
Customer Setup Wizard
89
Phone Line & Modem Setting
89
Figure 12.3 Customer Setup - Phone Line & Modem Settings
89
Contact List
90
Figure 12.4 Customer Setup - Contacts List (Alarm)
90
Alarm Groups
91
Figure 12.5 Customer Setup - Alarm Groups
91
Fax Setup - Fax ID
92
Figure 12.6 Customer Setup - Fax Setup - Fax ID
92
Fax Setup - Fax Header (System)
93
Figure 12.7 Customer Setup - Fax Setup - Fax Header
93
Fax Setup - Fax Header (Customer)
94
Figure 12.8 Customer Setup - Fax Setup - Fax Header (Customer)
94
Customer Setup - Fax Setup - Fax Header (Bruker)
95
Figure 12.9 Customer Setup - Fax Setup - Fax Header (Bruker)
95
Figure 12.10Customer Setup - Summary
96
Customer Setup - Summary
96
The Options Menu
97
Options - General
97
Password & Codes
97
Figure 12.11 Tools - Options Menu
97
Figure 12.12Tools - Options - Passwords & Codes
98
Communication Settings
99
Figure 12.13Tools - Options - Communication Settings
99
Figure 12.14Tools - Options - Limit Values
100
Pump Control
100
Limit Values
100
Changing the Limit Values
100
Heater & APD Settings
101
Figure 12.15Tools - Options - Heater & APD Setting
101
Heater and APD Settings
102
Control Unit
103
Pump Test
103
Figure 12.16Tools - Options - Control Unit
103
Figure 12.17Tools - Options - Sensor Channels
104
Monitoring System
104
Sensor Channels
104
Event & Data Log
105
Figure 12.18Tools - Options - Event & Data Log
105
He-Refill / He Measurement
106
Figure 12.19Tools - Options - He-Refill / He Measurement
106
Pulse Tube Cooler
107
Figure 12.20Tools - Options - Pulse Tube Cooler
107
Figure 12.21Local Area Network Connections
108
He/N2 Measurement with the HLMU
108
Figure 12.22Internet Protocol TCP/IP Properties
109
Figure 12.23Helium/Nitrogen Measurement with the HLMU
109
Alarm & Phone System
111
Phone Line & Modem Settings
111
Phone System Test Not Working
111
Figure 12.24Tools - Options - Phone Line & Modem Settings
111
E-Mail Setup
112
Figure 12.25Tools - Options - E-Mail Setup
112
Contact List (Alarm)
113
Figure 12.26Tools - Options - Contact List (Alarm)
113
Alarm Groups
114
Figure 12.27Tools - Options - Contact List (Alarm) Edit Data
114
Figure 12.28Tools - Options - Alarm Group Settings
114
Voice Box
115
Figure 12.29Voice Box Configuration Editor
115
Fax
116
Fax - Fax ID
116
Figure 12.30Tools - Options - Fax ID
116
Fax - Fax Header - System Data
117
Figure 12.31Tools - Options - Fax Header: System Data
117
Figure 12.32Tools - Options - Fax Header: Customer Data
118
Fax - Fax Header - Customer Data
118
12.3.4.10 Fax - Fax Header - Bruker Office
119
Figure 12.33Tools - Options - Fax Header: Bruker Office
119
12.3.4.11 Fax - Voice Box Log
120
Service
120
Figure 12.34Tools - Options - Fax Voice Box Log
120
Noise Level
121
Power Input Safety Fuse
121
Voltage Supply Requirements
121
Site Conditions
121
13 Technical Data
121
14 Contact
123
Warning Signs
125
Figures
127
Tables
131
Index
133
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Bruker BMPC/2 Technical Manual (160 pages)
Magnet Pump Control
Brand:
Bruker
| Category:
Controller
| Size: 13 MB
Table of Contents
Table of Contents
3
1 About
7
This Manual
7
Policy Statement
7
Symbols and Conventions
7
2 Introduction
9
Figure 2.1: the Bruker Magnet Pump Control 2
9
Modes of Operation
10
User Interface
10
Parameter and System Configuration Overview
11
Alarm and Notification System
11
Additional Information Available in this Manual
11
3 Safety
13
General
13
Intended Use
13
Safe Handling of Cryogenic Substances
14
Analog Telecommunication Safety
15
4 Technical Data
17
Dimensions and Voltage Supply Requirements
17
Site Conditions
17
Table 4.1: General Information
17
Table 4.2: Electrical Connection Values
17
Noise Level
18
Power Input Safety Fuse
18
5 Hardware Overview
19
System Block Diagram
19
Figure 5.1: System Block Diagram for Sub-Cooled Magnet Systems W/O Helium Recirculation
19
Figure 5.2: System Block Diagram Magnet Systems for Sub-Cooled Magnet Systems with Helium Recirculation
20
The BMPC/2 Magnet Pump Control
21
TFT Display
21
Figure 5.3: General Structure of the BMPC/2 Magnet Pump Control for Non-Refrigerat
21
BMPC/2 Control Unit
22
Industrial PC
22
Table 5.1 BMPC/2 Control Unit Components
22
Internal UPS
23
Pump Cabinet
23
BMPC/2 Line Control Unit
24
Figure 5.4: Interior of the Pump Cabinet
24
Figure 5.5: BMPC/2 Line Control Unit
25
Table 5.3 Overview of the Fuses and Circuit Breakers
26
BMPC/2 Wiring Box
27
Figure 5.6: BMPC/2 Wiring Box
27
CAN Bus
28
CAN Bus Structure
28
Figure 5.7: CAN Bus Structure
28
Wiring Overview
29
Figure 5.8: External Wiring Overview for Use with NMR Spectrometers
29
Figure 5.9: Internal Wiring Overview
29
Electrical Connections Overview
30
Cable and Wiring Requirements
30
BMPC/2 Control Unit
30
Figure 5.10: BMPC/2 Control Unit Rear Panel
30
Industrial PC
31
Internal UPS (for Industrial PC, PC Monitor)
31
Figure 5.11: Industrial PC Rear Panel
31
Figure 5.12: UPS - Uninterruptible Power Supply (P/N 1802515)
31
Main UPS
32
Figure 5.13: the UPS Circuit Breaker Used to Switch off the BMPC/2
32
Line Control Unit
33
Figure 5.14: Line Control Unit Connector X3 / X4 / X5
33
Table 5.4 Pinout of Connector X3 (External Connectivity)
33
Table 5.5 Pinout of Connector X4 (Part One: External Connectivity)
33
Table 5.6 Pinout of Connector X5 (Part One: External Connectivity)
34
Figure 5.15: Picture of Connector X6
35
Table 5.9 Pinout of Connector X6
35
6 Transport, Packaging and Storage
37
Symbols on the Packaging
37
Inspection at Delivery
39
Packaging
40
Storage
40
7 Principles of Operation
41
Manual Mode
41
Figure 7.1: BMPC/2 Control Unit Front Plate
41
Mode Buttons
42
Pump 1 and Valve 1 Buttons
42
Pump 2 and Valve 2 Buttons
42
Valve 3 Buttons
42
Pumps and Valves in Manual Mode
43
Automatic Pump Mode
44
The Default Pump
44
Figure 7.2: Automatic Pump Mode Vs. Manual Pump Mode
44
Monitoring and Pump Control in Automatic Pump Mode
45
P1 Pressure Monitoring
45
Table 7.1 P1 Pressure Monitoring
45
T1/T2 Temperature Monitoring
46
Fl Helium Flow Monitoring
46
Table 7.2 T1/T2 Temperature Monitoring
46
Table 7.3 FL Helium Flow Monitoring
46
8 Software
47
Starting the BMPC/2 Software
47
Program Overview
48
Figure 8.1: BMPC/2 Login Screen
48
Figure 8.2: Display Organization
49
Display Modes
50
Process Display
50
Figure 8.3: Display Buttons
50
Figure 8.4: Process Display Without Compressor
50
Graphical Display
51
Figure 8.5: Process Display with Compressor
51
Figure 8.6: Graphical Display
52
Figure 8.7: Graphical Display - Configuration X-Axis
53
Figure 8.8: Graphical Display - Configuration Y-Axis
54
Jumbo Display
55
Figure 8.9: Graphical Display - Zoom Function
55
Figure 8.10: Jumbo Display
56
Figure 8.11: Jumbo Display Configuration
56
Data Log Display
57
Figure 8.12: Data Log Display
57
Present Values/Events Display
58
Figure 8.13: Present Values/Events Display
58
Operation Modes
59
OFF Mode
59
Monitor Only Mode
59
Figure 8.14: Mode Buttons
59
Monitor & Alarm Mode
60
Figure 8.15: Present Values Display in Monitor & Alarm Mode
60
Figure 8.16: Temperature T1 in the Present Value Display
60
He Fill Mode
61
Figure 8.17: He Fill Mode 292 Minutes
61
Figure 8.18: Alarm Temporarily Disabled
61
Automatic Pump Test
62
Description of the Test Cycle
62
Configuring the Automatic Pump Test
63
Figure 8.19: Tools - Options - Control Unit - Pump Test - Configuration
63
Manual Start of the Pump Test
64
Figure 8.20: Event Log - Pump Test
64
Figure 8.21: Tools - Options - Control Unit - Pump Test
65
9 Alarm System
67
Alarm System Function
67
Figure 9.1: Present Values/Events in Alarm Mode
67
Alarm Configuration
68
Alarm Sequence
68
Alarm Groups
69
Internal Group
69
External Group
69
Fax Group
69
E-Mail Group
69
Stopping the Alarm Sequence
69
10 Voice Box System
71
Alarm Call from the BMPC/2
71
Table 10.1 Responding to an Alarm Call
71
Remote Status Request
72
Voice Box Menu
72
Fax Menu
72
E-Mail Menu
73
Using the Voice Box
74
11 Setup and Diagnostics Tool
75
Starting the Setup Tool
75
Figure 11.1: Setup Tool Start Window
75
Downloading New Firmware
76
Figure 11.2: Setup Tool - Download
76
Run CAN Bus Diagnostic
77
Figure 11.3: Setup Tool - Can Bus Diagnostic
77
Calibrate Temperature Linearization Function
78
Figure 11.4: Setup Tool - Calibrate Temperature
78
12 Configuration (Administrator)
79
Magnet Setup Wizard
79
Figure 12.1: Magnet Setup Step 1
79
Figure 12.2: Magnet Setup Step 2
80
Customer Setup Wizard
81
Phone Line & Modem Setting
81
Figure 12.3: Customer Setup - Phone Line & Modem Settings
81
Contact List
82
Figure 12.4: Customer Setup - Contacts List (Alarm)
82
Alarm Groups
83
Figure 12.5: Customer Setup - Alarm Groups
83
Fax Setup - Fax ID
84
Figure 12.6: Customer Setup - Fax Setup - Fax ID
84
Fax Setup - Fax Header (System)
85
Figure 12.7: Customer Setup - Fax Setup - Fax Header
85
Fax Setup - Fax Header (Customer)
86
Figure 12.8: Customer Setup - Fax Setup - Fax Header (Customer)
86
Customer Setup - Fax Setup - Fax Header (Bruker)
87
Figure 12.9: Customer Setup - Fax Setup - Fax Header (Bruker)
87
Customer Setup - Summary
88
Figure 12.10: Customer Setup - Summary
88
The Options Menu
89
Options - General
89
Figure 12.11: Tools - Options Menu
89
Figure 12.12: Tools - Options - Passwords & Codes
90
Figure 12.13: Tools - Options - Communication Settings
91
Pump Control
92
Figure 12.14: Tools - Options - Limit Values
92
Figure 12.15: Tools - Options - Heater & APD Setting
93
Figure 12.16: Tools - Options - Control Unit
95
Monitoring System
96
Figure 12.17: Tools - Options - Sensor Channels
96
Figure 12.18: Tools - Options - Event & Data Log
97
Figure 12.19: Tools - Options - He-Refill / He Measurement
98
Figure 12.20: Tools - Options - Pulse Tube Cooler
100
Figure 12.21: Local Area Network Connections
101
Figure 12.22: Internet Protocol TCP/IP Properties
102
Figure 12.23: Helium/Nitrogen Measurement with the HLMU
103
Figure 12.24: Monitoring the He Level and Status of the PTC with the BMU4
104
Figure 12.25: the Pulse Tube Cooler Compressor Settings
105
Alarm & Phone System
106
Figure 12.26: Tools - Options - Phone Line & Modem Settings
106
Figure 12.27: Tools - Options - E-Mail Setup
108
Figure 12.28: Tools - Options - Contact List (Alarm)
109
Figure 12.29: Tools - Options - Contact List (Alarm) Edit Data
110
Figure 12.30: Tools - Options - Alarm Group Settings
110
Figure 12.31: Voice Box Configuration Editor
111
Figure 12.32: Tools - Options - Fax ID
112
Figure 12.33: Tools - Options - Fax Header: System Data
113
Figure 12.34: Tools - Options - Fax Header: Customer Data
114
Figure 12.35: Tools - Options - Fax Header: Bruker Office
115
Service
116
Figure 12.36: Tools - Options - Fax Voice Box Log
116
13 Maintenance and Cleaning
117
Maintenance Work
117
Exchanging the Internal UPS Battery
117
Cleaning
117
14 Maintenance and Troubleshooting
119
Information Window Messages
119
Figure 14.1: Information Window
119
Description of Error Messages
120
Messages in the Event Log
127
Additional Error Messages in the Event Log
128
Error Message at the Start of BMPC/2 Control Program
128
Database Update Error
128
Version Check Error
129
Figure 14.2: Update Database Error
129
Other Errors
130
When the Value of a Parameter Is Displayed as NAN
130
Faulty Flow Meter Readings
130
Replacement of the Sub-Cooling Pumps Inside the BMPC
130
Figure 14.3: Supervision Modes of the BMPC/2
131
Figure 14.4: Control Panel of the BMPC/2
131
Figure 14.5: DN 16 ISO-KF Intake (1) and DN 16 ISO-KF Exhaust (2) Flanges
132
Figure 14.6: Pump Tray Locking Mechanism
133
Replacement of the Sub-Cooling Pumps Inside the Aeon BMPC/2 M136266
134
Replacement of the Three-Phase Sub-Cooling Pumps Inside the Double-Rack BMPC
136
Figure 14.7: Front View of the Double Rack BMPC
137
Figure 14.8: DN 40 ISO-KF (1, Intake) and DN 25 ISO-KF (2, Exhaust) Flanges
139
The NMR Console Switches off too Fast
140
Adjusting the NMR Console Turn-Off Time
141
Turning on the NMR Console after a Power Failure
141
Figure 14.9: Adjusting the NMR Console Turn-Off Time
141
Restarting the NMR Console through the Software
142
Restarting the NMR Console Using the Mains Switch
142
Exchanging Fuses
142
Figure 14.10: Restarting the NMR Console through Software
142
Figure 14.11: Restarting the NMR Console Using the S4 Switch
142
Exchanging the Pump Cabinet Ventilator Fuse
143
Exchanging the GS1 or GS2 Power Supply Fuses
143
Figure 14.12: Exchanging the Ventilator Fuses
143
Exchanging the Control Unit Fuse
144
Figure 14.13: Tilt Open the Line Control Unit
144
Figure 14.14: Replacing the Control Unit Fuse
145
15 Dismantling and Disposal
147
16 Contact
149
Appendix A
151
Warning Signs
151
Figures
153
Tables
155
Index
157
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