BRP ROTAX 912 UL Manuals

Manuals and User Guides for BRP ROTAX 912 UL. We have 1 BRP ROTAX 912 UL manual available for free PDF download: Maintenance Manual

BRP ROTAX 912 UL Maintenance Manual

BRP ROTAX 912 UL Maintenance Manual (177 pages)

Brand: BRP | Category: Engine | Size: 4.84 MB

Table of Contents

Chapter: 00-00-00 General Note

13
- Table of Contents
  13
- General
  14
- Abbreviations and Terms (Depending on Respective Engine Type)
  15
  - Wiring Color Codes
    19
  - Conversion Table
    20
- Safety Notice
  21
  - Safety Information
    22
  - Instruction
    24
  - Maintenance Concept
    25
  - Technical Documentation
    26
  - Use for Intended Purpose
    28
Brp-Rotax Chapter: 05-00-00 Maintenance

31
- General Note
  32
- Authorized Personnel
  33
- Procedure Notes
  34
- Troubleshooting
  36
- Consumable Materials
  37
- Acceptable Methods, Techniques and Practice
  40
Brp-Rotax Chapter: 05-10-00 Time Limits

41
- Definition of Terms
  42
  - Operating Hours
    42
  - Terminology
    42
  - Time Limit
    42
  - Life Cycle
    43
  - General Overhaul (TBO)
    43
  - Purging the Oil System
    43
- Time Limit
  44
  - Time Limit for Parts
    47
  - Time Limit for Fuel Pump
    47
  - Time Limit for the Coolant
    47
  - Annual Inspection
    47
Brp-Rotax Chapter: 05-20-00 Scheduled Maintenance Checks

49
- Introduction
  49
Brp-Rotax Chapter: 05-50-00 Unscheduled Maintenance Checks

65
Brp-Rotax Chapter: 12-10-00 Replenishing Operating Fluids

103
- Servicing Points on the Engine
  104
- Fluid Capacities
  105
- Cooling System
  106
  - Coolant Check/Replenish
    106
- Lubrication System
  109
  - Oil Level Check/Replenish
    109
Brp-Rotax Chapter: 12-20-00 Scheduled Maintenance

113
- Engine Cleaning
  115
- Visual Inspection
  116
  - Checking the Engine Suspension
    116
  - Corrosion
    116
- Leakage Check
  117
- Differential Pressure Check
  119
  - Compression Check for Fault-Tracing
    120
- Locking/Loosening of the Crankshaft
  122
- Test Run of Engine
  124
- Checking the V-Belt Tension
  126
  - Belt Tension Adjustment
    126
- Air Intake System
  128
  - Checking Air Intake System
    128
  - Cleaning the Dry Air Filter
    128
  - Replacing the Dry Air Filter
    130
- Cooling System
  131
- Fuel System
  137
  - Carburetor Synchronization
    137
  - Mechanical Synchronization
    138
  - Pneumatic Synchronization
    139
  - Idle Speed Check
    143
  - Operating Range Check
    144
  - Checking of the Float Chamber
    146
  - Check the Weight of Floats
    147
  - Idle Speed Adjustment
    149
  - Checking the Carburetor Actuation
    150
  - Leak Tests
    151
- Lubrication
  152
  - Oil Change
    154
  - Oil Filter Replacement
    155
  - Inspecting of the Oil Filter Components
    157
  - Installing New Oil Filter
    160
  - Cleaning the Oil Tank
    161
  - Purging the Oil System
    163
  - Flushing the Oil Circuit
    163
- Inspecting the Magnetic Plug
  165
  - Installation of the Magnetic Plug
    166
- Electric System
  167
  - Check of Wiring
    168
  - Replacement of Spark Plugs
    169
  - Remove the Spark Plugs
    169
  - Inspection of Spark Plugs
    169
  - Installation of Spark Plug
    170
- Propeller Gearbox
  172
  - Checking the Propeller Gearbox
    172
  - Checking the Friction Torque in Free Rotation
    172

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