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Brooks ATM 100 Manuals
Manuals and User Guides for Brooks ATM 100. We have
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Brooks ATM 100 manual available for free PDF download: User Manual
Brooks ATM 100 User Manual (232 pages)
Atmospheric Single-Arm Robot
Brand:
Brooks
| Category:
Robotics
| Size: 5.17 MB
Table of Contents
Table of Contents
4
Figures
12
Changes
16
Introduction
18
Chapter Contents
19
Atmospheric Single-Arm Robot Overview
19
Robot Accessories
21
Robot Systems
22
User Interfaces
24
Configuration
25
About this Manual
27
Note, Hazards, Andpictograms
28
Specifications
29
Robot Specifications
29
Site Requirements for Moving the Atmospheric Single-Arm Robot
29
Environmental Specifications
29
Center of Gravity
30
Electrical Specifications
31
Mechanical Specifications
31
Vacuum Specifications
32
Seismic Specifications
32
Safety
34
Regulatory Compliance
35
Safety Considerations
36
Personnel Safety Guidelines
36
Equipment Safety Guidelines
37
Robot Safeguards
39
Emergency Stop (EMS/MOFF)
40
EMC and ESD Protection
42
ESD/EMI Precautions
42
Safety Labels
43
Laser Warning Labels
43
High Voltage Label
44
Pinch Point Label for SEMI S2 Systems
44
Fuse Label
44
Underwriter Lab Label
45
Manufacturing Labels
45
SEMI S2 Systems
46
Safety Interlocks
47
Mechanical Hazards
48
Electrical Hazards
50
Lockout/Tagout
50
Electrical Hazard Classifications
51
Laser Hazards
53
Gas Hazards
54
Chemical Hazards
55
Thermal Hazards
56
Vacuum Hazards
57
Fire and Explosion Hazards
58
Environmental Hazards
59
Noise
59
Vibration
59
Teach Pendant
60
Using the EMERGENCY STOP
60
Using the Dead-Man Switch
60
Matrix of Emergency and Corrective Response Actions
62
Material Safety Information
63
Brooks Automation Revision
63
Isopropyl Alcohol Safety Information
64
Msdss for C Grease
65
MSDS for LG 2 Grease
67
MSDS for Braycote 803
69
Chapter Contents
73
Installation
73
Site Requirements
73
Space
73
Environmental
73
Facilities Requirements
73
Unpacking and Inspection
75
Unpacking Instructions
75
Installation Procedure
77
Tools and Materials
77
Mounting
77
Moving the Robot or Robotic System
78
Attaching the Robot to the Frame
79
Leveling the Robot
79
Connecting the Robot and Controller
82
Overcurrent Protection
83
Facilities Connections
84
Communication Connections
85
Connecting the Teach Pendant
86
Installing the EQT 32 Interface
87
Setup
89
Verifing Connections
89
Adjusting the Vacuum Sensor
90
Verifying Vacuum Sensor Connections
90
Safety Verification
91
Teaching and Operating
92
Robot Axis and Station Naming Conventions
92
Check-Out
94
Alignment and Calibration
95
Chapter Contents
97
Subsystems
97
System Overview
97
Smart Controller
98
Wafer Pre-Aligner
98
Linear Track
98
User Interfaces
99
Robot Accessories
100
End Effectors
100
Laser Scanner
100
Operational Interfaces
103
Interface Overview
103
Power Connections
105
Electrical Connections
105
High Voltage Barriers
105
Controller Fuses
105
Ground Connections
105
Robot Cables
106
Operation
108
Chapter Contents
109
Theory of Operation
109
Moving and Homing a Robot Axis
110
Teaching Stations
111
Setting the Optional Z-Axis Brake
112
Teaching a Robot Only
113
Teaching a Robot and Pre-Aligner
114
Scanner Mapping
116
Teaching the Scanner Mapping
118
Teaching the Scanner in Special Situations
120
Robot Parameter File
121
Adjusting Robot Parameters
122
Flipper End Effector
123
Accessing Galil Mode
123
Finding the Home Switch
123
Applying Tension to the Spring
124
Defining the Flip
124
Saving the Positions
125
Testing the Flipper
126
Adjustments and Calibration
128
Chapter Contents
129
Atmospheric Single-Arm Robot Alignment
129
Required Tools and Test Equipment
129
Alignment Strategy
129
Alignment Process
130
Leveling the Atmospheric Single-Arm Robot
131
Adjusting the Vacuum Sensor
131
Flipper Setup
133
Setting up the Flipper
133
Tuning PID Motor Parameters
136
To Tune the PID
136
Robot Radial Home Flag, Index, and Offset Adjustments
138
Tools and Equipment
138
To Adjust the Physical Position of the Home Flag
138
To Check and Adjust the Physical Position at the Index Position
140
To Set the Home Offset
141
Command Reference
142
Description
143
Software Control
143
Macros
143
Coordinate File
144
Robot Parameter File
144
Commands and Macros for Robots
145
Coordinate File
145
Chapter Contents
149
Maintenance
149
Preventive Maintenance
149
Parts
149
Preventive Maintenance Schedule and Procedures
150
Cleaning
151
Robot Leadscrew Lubrication Procedure
153
Tools Required Depending on Your Robot
153
Removal of the Robot to be Lubricated
153
Determining Which Grease to Use on Your Robot
154
Robot Leadscrew Lubrication Procedure
155
Vacuum Hose Replacement for the Outer Arm Link
158
Required Parts and Tools
158
Procedure
158
Checking the Integrity of the Belts in the Robot
161
Tools Required
161
Procedure for the Inspection of the Robot Outer Link
161
Diagnostics for the Single-Arm Robot
163
Using EQT to Run Diagnostics
164
Diagnostics for the Single-Arm Robot
164
Test 1: NVS-Ram Test
165
Test 2: Galil and I/O Test
166
Testing Input G
166
Test 3: Encoder Read
168
Test 4: Limit and Home Test
169
Test 7: Servo Test
170
Test 8: Home Test and Set
171
Adjusting the Distance to Index on an ABM 400 Series with Track
172
Test 9: R-Home Test and Set
174
Test 10: Scaling Factor Test
175
Test 11: Vacuum Valve and Vacuum Sensor Test
176
Test 13: Scanning Test
177
Using the Teach Pendant to Run Diagnostics
178
STEP #1 (NVSRAM Test)
178
Step #2 (Galil & I/O Test)
179
Step #3 (Encoder Read Test)
182
Step #4 (Limit & Home Test)
182
Step #5 (Amp. Board Setup)
183
Step #6 (Amp. Module Setup)
183
Step #7 (Servo Test)
183
Step #8 (Home Test & Set)
183
Step #9 (R-Home Test & Set)
185
Step #10 (Scaling Factor Test)
188
Step #11 (Vac. Valve/Sensor)
188
Step #12 (Robot I/O's)
189
Step #13 (Scanning)
189
Troubleshooting
191
Troubleshooting Overview
191
Contents
192
Troubleshooting Robot Start up
192
Robot Start up Procedure
192
Robot will Not Home Procedure
195
Robot will Not Servo on
197
Using the Teach Pendant and EQT 32 to Troubleshoot
199
Common Problems
200
Brooks Automation Revision
200
Frequently Asked Questions
201
What Do I Do if I Get a New Robot
201
What Do I Do if I Get a New Controller
201
Checking Robot Status
203
Using the STAT/STAT2 Command
204
Checking NVSRAM with RNCS Command
207
Checking Limit Switch Status with the RLS Command
208
Using the GLST Command
212
Problem Causes and Suggested Actions
214
Aftermath Analysis
218
Contact Brooks Automation Technical Support
220
Appendices
222
Appendix A: Factory Default Settings
223
Appendix B: Approved Laser Scanners
224
Available Configurations of the HAMA Laser Sensors
225
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