Brookfield TT100 Manuals

Brookfield TT100 Manuals

Manuals and User Guides for Brookfield TT100. We have 1 Brookfield TT100 manual available for free PDF download: Installation, Operation And Maintenance Instructions

Brookfield TT100 Installation, Operation And Maintenance Instructions

Brookfield TT100 Installation, Operation And Maintenance Instructions (134 pages)

IN-LINE VISCOMETER

Brand: Brookfield | Category: Measuring Instruments | Size: 1.41 MB

Table of Contents

Table of Contents
3
Section 1 - In-Line Viscometer Description

9
- Introduction
  9
- Features and Benefits
  9
Appendix D - Agency Approvals

11
Appendix E - Warranty Information

11
- Figure 1-1: Typical TT100 In-Line Viscometer with Oriental Motor
  11
- Figure 1-2: Typical TT100 In-Line Viscometer with Groschopp Motor
  12
- Theory of Operation
  13
- Figure 1-3: TT100 In-Line Viscometer Product Stream Flow
  13
- Correlation with Other Measurements
  14
- Figure 1-4: In-Line Viscometer Correlation with Other Measurement
  14
- Specifications
  15
- Table 1-1:Model TT100 In-Line Viscometer Specifications
  15
- Required Utilities
  16
  - Current Draw - Starting & Running
    16
  - Table 1-2:Utility Requirements
    16
  - Cleaning
    17
- Component Identification
  18
  - Torque Sensor Assembly
    18
  - Sensing Endcap
    18
  - Stator
    18
  - Stop Posts
    18
  - Inlet/Outlet
    18
  - Rotor
    18
  - Drive Endcap
    19
  - Motor Cable
    19
  - Gearbox
    19
  - Drive Motor
    19
  - Drive Coupling
    19
  - Bleed Screw
    19
  - Measuring Chamber
    19
  - Measuring Annulus
    19
  - Sensing Cable
    20
  - Torsion Element
    20
  - Heat Baffle
    20
  - Torque Sensor Electronics Enclosure
    20
  - Motor Control Enclosure
    21
  - Figure 1-5: Typical Model TT100 In-Line Viscometer Component
    21
- Options
  22
  - Double Mechanical Seal
    22
  - Elliptical Baffle
    22
  - Perforated Rotor
    22
  - Serrated Stator
    22
  - Flushing Endcap
    22
- Accessories
  23
Section 2 - Installation

25
Section 3 - Calibration

33
Section 4 - Operation

55
- Introduction
  55
- Mechanical Seal Requirements
  55
- Normal Operation Observations
  56
- Interlocks
  56
- Start-Up
  57
- Shutdown
  58
Section 5 - Maintenance

59
- Introduction
  59
- Clean-In-Place
  59
- Flushing
  60
- Disassembly and Cleaning
  61
- Elliptical Baffle Precautions
  67
Section 6 - Service

69
- Introduction
  69
- Tools Required
  70
- Table 6-1:Tools Required
  70
- Sensing Endcap Service
  71
- Drive Endcap Service
  84
  - Motor and Gearbox Test
    84
  - Disassembly
    87
    
    Capacitor Replacement
    91
    
    Oriental Motor Replacement
    91
    
    Oriental Motor Gearbox Replacement
    92
    
    Groschopp Motor Replacement
    92
    
    Groschopp Motor Gearbox Replacement
    93
    
    Bearing Replacement
    94
  - Drive Endcap Assembly
    96
  - Double Mechanical Seal Assembly Replacement
    96
Appendix A - Customer Support

101
Appendix B - Drawings

101
Appendix C - Viscosity Range Change

101
- Introduction
  101
- Table 7-1:Process Fluid Leaks
  101
- Table 7-2:Drive Motor
  102
- Table 7-3:Calibration Errors
  103
- Table 7-4:Correlation/Application
  105
- Changing Range or Shear Rate
  119
- Speed of Rotation Change
  120
- Stator Change
  120
- Torsion Element Change
  121
- Electronic Change
  121
- Summary
  121
- Table C-1:Shear Rates and Factors for 2.440 ID Rotor
  122
- Table C-2:Shear Rates and Factors for 1.450 ID Rotor
  122
- Table D-1:Agency Approvals - TT100 In-Line Process Viscometer
  123
Section 7 - Troubleshooting

101

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