Bosch rexroth ctrlX SAFETY SafeMotion Manuals

Manuals and User Guides for Bosch rexroth ctrlX SAFETY SafeMotion. We have 1 Bosch rexroth ctrlX SAFETY SafeMotion manual available for free PDF download: Applications Manual

Bosch rexroth ctrlX SAFETY SafeMotion Applications Manual (302 pages)

Brand: Bosch | Category: Service Equipment | Size: 10.81 MB

Table of Contents
3
About this Documentation
7
Trademark Information
9
Important Directions on Use
11
Intended Use
11
Introduction
11
Areas of Use and Application
11
Unintended Use
12
Safety Instructions for Electric Drive and Control Systems
13
Basic Information
13
Using and Passing on the Safety Instructions
13
Requirements for Safe Use
13
Hazards Due to Incorrect Use
14
Instructions with Regard to Specific Dangers
14
Protection against Contact with Electrical Parts and Housings
14
Protective Extra-Low Voltage as Protection against Electric Shock
16
Protection against Dangerous Movements
16
Protection against Electromagnetic and Magnetic Fields During Opera
17
Tion and Mounting
17
Protection against Contact with Hot Parts
18
Protection During Handling and Mounting
18
Battery Safety
18
Protection against Pressurized Systems
19
Explanation of Signal Words and the Safety Alert Symbol
19
System Presentation
21
Motivation and Objectives
21
Overview
21
Comparison with Conventional Safety Technology
21
Product Presentation
23
What Is "Integrated Safety Technology"Ctrlx DRIVE
23
Integrated Safety Technology in Ctrlx DRIVE
23
Characteristics of Ctrlx DRIVE
23
Performance
27
Time Response and Reaction Times
27
Reaction Time of "Safe Zone Error" (SZE)
29
Safety Characteristics of the Safety System
29
Introduction
29
Optional Safety Technology Module "M5
29
Calculating the PFH Component of an Axis
30
Calculating the Total PFH Value of a Safety Zone
31
Functional Principle
33
Dynamization
33
Brief Description
33
Functional Principle of Dynamization in the Selection Signals
33
Encoder Evaluation
35
Scaling System
38
Brief Description
38
Functional Description
38
Notes on Commissioning
43
Diagnostic System
43
Introduction
43
Firmware Identifiers
44
Status Messages
44
Error Reaction and Escalation Strategy
47
Safemotion State Machine
56
Overview
56
Function
57
Safemotion Profiles
59
Overview
59
Safemotion Profile "Bosch Rexroth
60
Safety Functions
69
Global Safety Functions
69
Safe Maximum Speed (SMS)
69
Safe Speed Monitor (SSM)
70
Safety Functions in Normal Operation
71
Safe Direction (SDI)
71
Safety Functions in Special Mode "Safe Standstill
73
Safety Function "Safe Torque off (STO)
73
Safe Operating Stop (SOS)
75
Safe Brake Control (SBC)
78
Safety Functions in Special Mode "Safe Motion Smmx
81
Safely-Limited Speed (SLS)
81
Safely-Monitored Transient Oscillation (SLS-LT)
84
Safe Direction (SDI)
86
Safely-Limited Increment (SLI)
87
Transition Functions
89
Safe Stop 1 (SS1)
89
Safe Stop 2 (SS2)
103
Safely-Monitored Deceleration (SMD)
110
Additional and Auxiliary Functions
129
Limiting the Positioning Velocity
129
Selection and Acknowledgment
131
General Information
131
Discrete Selection and Acknowledgment
131
Brief Description
131
Functional Principle
131
Ctrlx Safetylink
132
Safety Bus Communication
135
Brief Description
135
Functional Principle
135
Configuring the Consumer and Producer Connection
136
Failsafe over Ethercat (Fsoe)
143
IO Mapper Inputs
145
Introduction
145
I/O Mapper Block Types
148
Signal Control of Outputs
156
Safety Zone Acknowledge (SZA)
156
Brief Description
156
Safety Function
157
Notes on Commissioning
159
Safe Zone Error (SZE)
159
Brief Description
159
Safety Function
160
Commissioning
163
Risk Assessment
163
First Use
164
Safety Instruction
164
Introduction
165
Prerequisites for Using Integrated Safety Technology
165
Commissioning Steps
172
Serial Commissioning
215
Axis Acceptance
222
Machine Acceptance Test
222
Overview
222
Selection
222
Global Monitoring Functions
225
Monitoring Functions in Normal Operation
226
Special Mode "EMERGENCY STOP" and Special Mode "Safe Stand
227
Still
227
Special Mode "Safe Motion
231
Error Reaction
236
Safety Zone
238
Signal Control of Outputs
241
Maintenance
243
Repairing Safety-Relevant Components
243
Replacing Drive Components
243
Replacing the Motor
243
Replacing the Optional Brake
243
Replacing the Optional Encoder
244
Replacing the Controller
245
Replacing the Cables
245
Firmware Replacement
246
Decommissioning Drive Components
249
Declaration of Conformity
251
Project Planning
253
Safemotion M5
254
XG42, XG43, Safe Motion Safety Technology (Communication)
254
XG44, Safemotion M5 Safety Technology
255
XF21 P1, XF22 P2, Communication (RJ-45)
256
Motor Connections
257
XZ03, Hybrid Connection
258
Motor Holding Brake)
258
XD03, Motor Connection
261
XG03, Motor Temperature Monitoring and Motor Holding Brake
268
Encoder Connections
272
XG20, Digital Motor Encoder Connection
273
XG21, Multi-Encoder
274
Specifying the Digital/Analog Inputs/Outputs
275
Digital Inputs Type a (Standard)
275
Digital Inputs (Safety Technology Safemotion)
276
Digital Outputs (Standard)
277
Digital Outputs (Safety Technology Safemotion)
278
Diagnostic Display
279
PF01 LED (Device State)
279
Sercos/Ethercat/Profinet IO
280
Diagnostic Display of Optional Safety Technology Modules "M5
284
Ctrlx AUTOMATION Community
287
What Is the Ctrlx AUTOMATION Community
287
Application Examples of Ctrlx DRIVE with Safemotion
287
Reference Documentations
288
Service and Support
291
Glossary
293
Index
297

Bosch Categories

Dishwasher

Washer

Oven Power Tool

Dryer

More Bosch Manuals

Bosch rexroth ctrlX SAFETY SafeMotion Manuals

Bosch rexroth ctrlX SAFETY SafeMotion Applications Manual (302 pages)

Table of Contents

Related Products

Bosch Categories