Bosch ACS 863 Manuals

Manuals and User Guides for Bosch ACS 863. We have 1 Bosch ACS 863 manual available for free PDF download: Repair Instructions

Bosch ACS 863 Repair Instructions (110 pages)

A/C Service Unit

Brand: Bosch | Category: Air Conditioner | Size: 7.33 MB

3
Table of Contents
- 4
  Safety Warnings
8
I N Troduct I O N
- 8
  Introduction
- 9
  Introduction
  - 10
    Control Panel Functions
  - 10
    Icon Legend
  - 11
    Glossary
  - 11
    Setup Menu
  - 14
    General Maintenance
  - 14
    Electrical Protection
  - 14
    Tank Fill
  - 15
    Filter Maintenance
  - 16
    Internal Refrigerent Identifier Maintenance (Acs 863 Only)
  - 16
    Vacuum Pump Maintenance
  - 17
    Edit Print Header
  - 17
    Replace Printer Paper
  - 18
    Calibration Check
  - 18
    Scales Reset
  - 19
    Pressure Decay Leak Test (R1234Yf Only)
  - 19
    Lockout
- 20
  Unit Specifications
- 22
  Maintenance Schedule
23
Functional Check 24
- 23
  Diagnostics and Testing
- 24
  Functional Check
  - 24
    I a G N O S T I C S and Esting
    - 24
      Updating System Software Instruction
    - 25
      Recover Function
    - 26
      Charge Function
- 28
  Diagnostics and Testing
  - 28
    Service Center Menu
  - 28
    Diagnostics and Troubleshooting
  - 28
    Calibrate Load Cells
  - 32
    Output Test
  - 33
    Input Test
  - 33
    Calibrate Air Flow
  - 34
    A/C Unit Internal Clearing
  - 34
    Service Vacuum
  - 35
    End User Install
  - 35
    Maintenance Counters
  - 37
    Keypad Test
  - 37
    Set Serial Number
  - 37
    Set Manufacturing Date
  - 38
    Set Boot Mode
  - 38
    Reset Board
  - 39
    Refrigerant Identifier (Acs 863 Only)
  - 39
    Charge Leak Test
  - 39
    Days Leak Test (R1234Yf Only)
  - 39
    Default Vacuum Time
  - 39
    Default Vacuum Leak Test Time
  - 39
    Default Precharge Leak Test Time
- 40
  Depressurizing the Unit
  - 40
    Unit Is Functional
  - 40
    Unit Is Not Functional
- 41
  Troubleshooting
  - 41
    Grounding, Noise, and Power Issues
  - 42
    Will Not Power-Up, No Display
  - 43
    Will Not Fill Tank
  - 43
    Stuck in Clearing
  - 44
    Will Not Recover
  - 45
    Will Not Deep Recover
  - 46
    Will Not Drain Oil
  - 46
    Will Not Air Purge
  - 47
    Will Not Evacuate (Vacuum)
  - 48
    Fails Leak Test
  - 48
    Will Not Inject Oil or Dye
  - 49
    Will Not Charge
  - 49
    Slow Charge
  - 49
    Will Not Hose Flush
  - 50
    Will Not Print
  - 51
    Power Board Troubleshooting
  - 51
    Control Board Troubleshooting
  - 52
    Compressor Troubleshooting
  - 53
    Vacuum Pump Troubleshooting
- 54
  Error Messages
57
E Lectrical S O Ystem Peration and R Epair
- 57
  Electrical System Operation and Repair
  - 58
    Electrical System Operation
  - 65
    Electrical System Repair
72
Plumbing and Mechanical System Operation
- 72
  Plumbing and Mechanical System Operation and Repair
- 73
  Plumbing and Mechanical System Operation
  - 73
    Compressor
  - 73
    Vacuum Pump
  - 73
    Main Manifold
  - 73
    Internal Storage Vessel (ISV)
  - 74
    Cooling Fan
  - 74
    Injection Manifold
  - 74
    Flush + N2H2 Manifold
  - 74
    Oil Drain Bottle
  - 74
    High- and Low-Side Gauges
  - 74
    High- (Red) and Low-Side (Blue) Service Hoses
- 75
  Plumbing and Mechanical System Repair
- 85
  Component Application Charts
- 87
  Flow Diagrams
  - 87
    Tank Fill
  - 88
    Internal Clearing
  - 89
    Refrigerant Identification
  - 90
    Recovery
  - 91
    Deep Recovery
  - 92
    Oil Drain
  - 93
    Vacuum
  - 94
    Vacuum Leak Test
  - 95
    Air Purge
  - 96
    Oil Inject 1 (PAG)
  - 97
    Oil Inject 2 (POE)
  - 98
    UV Dye Inject
  - 99
    Pre-Charge
  - 100
    Charge
  - 101
    Recycle/Power Charge
  - 102
    Hose Flush
  - 103
    Periodic Leak Test
  - 104
    N2H2 Injection
  - 105
    N2H2 Venting
- 106
  Main Component Descriptions
- 109
  Notes

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Bosch ACS 863 Manuals

Manuals and User Guides for Bosch ACS 863. We have 1 Bosch ACS 863 manual available for free PDF download: Repair Instructions

Bosch ACS 863 Repair Instructions (110 pages)

Table of Contents

3 Table of Contents

8 I N Troduct I O N

8 Introduction

9 Introduction

20 Unit Specifications

22 Maintenance Schedule

23 Functional Check 24

23 Diagnostics and Testing

24 Functional Check

28 Diagnostics and Testing

40 Depressurizing the Unit

41 Troubleshooting

54 Error Messages

57 E Lectrical S O Ystem Peration and R Epair

72 Plumbing and Mechanical System Operation

72 Plumbing and Mechanical System Operation and Repair

73 Plumbing and Mechanical System Operation

75 Plumbing and Mechanical System Repair

85 Component Application Charts

87 Flow Diagrams

106 Main Component Descriptions

109 Notes

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3
Table of Contents

8
I N Troduct I O N

8
Introduction

9
Introduction

20
Unit Specifications

22
Maintenance Schedule

23
Functional Check 24

23
Diagnostics and Testing

24
Functional Check

28
Diagnostics and Testing

40
Depressurizing the Unit

41
Troubleshooting

54
Error Messages

57
E Lectrical S O Ystem Peration and R Epair

72
Plumbing and Mechanical System Operation

72
Plumbing and Mechanical System Operation and Repair

73
Plumbing and Mechanical System Operation

75
Plumbing and Mechanical System Repair

85
Component Application Charts

87
Flow Diagrams

106
Main Component Descriptions

109
Notes