User Manuals: Blue Giant EPJ-60R Rider Pallet Truck

Manuals and User Guides for Blue Giant EPJ-60R Rider Pallet Truck. We have 1 Blue Giant EPJ-60R Rider Pallet Truck manual available for free PDF download: Owner's Manual

Blue Giant EPJ-60R Owner's Manual

Blue Giant EPJ-60R Owner's Manual (94 pages)

RIDER PALLET LIFT TRUCK

Brand: Blue Giant | Category: Lifting Systems | Size: 2 MB

Table of Contents

Table of Contents
3
1 Description

5
- Introduction
  5
- General Description
  5
- Name Plate
  5
- Epj-60R Lift Truck
  5
  - Safety Features
    6
2 Operation

7
- General
  7
- Operating Precautions
  7
- Before Operation
  7
- Control Head
  8
- Sample of Operator Check List
  9
  - Travel
    10
  - 2-4.1. Brake
    10
  - 2-4.3. Belly-Button Switch
    10
- Brake Actuation
  10
- Control Head
  10
  - Steering Arm Gas Spring
    11
  - Lift and Lower Controls
    11
  - Loading and Unloading
    11
  - Parking
    11
- Grab Bar
  11
3 Planned Maintenance

13
- General
  13
- Monthly and Quarterly Checks
  13
- Battery Care
  13
- 3-3.2. Safety Rules
  14
- 3-3.3. Battery Care and Charging
  14
- 3-3.4. Battery Cleaning
  14
- 3-3.5. Maintenance Free Batteries
  15
- Charging Batteries
  15
- Lubrication
  16
- Lubrication Diagram
  17
4 Troubleshooting

19
- General
  19
- Controller Troubleshooting
  22
- 4-2.1. Zapi Can Console Kit
  22
- Connecting the Handset
  22
- Device Configuration Screen
  22
- Configuration Can Screen
  22
- Can Hardware Screen
  23
- Configuration Can Screen
  23
- Set Node Screen
  23
- Password Screen
  23
  - 4-2.2. Diagnostic History
    24
  - 4-2.3. Adjuistment
    24
- Alarm Logbook Screen
  24
- Parameters Screen
  25
5 Steering Arm, Control Head and Compartment

29
- Control Head
  29
- 5-1.1. Cover Removal
  29
- 5-1.2. Cover Installation
  30
- 5-1.3. Control Head Removal
  31
- 5-1.4. Control Head Installation
  31
- 5-1.5. Belly-Button Switch Replacement
  31
- 5-1.6. Horn, Lift and Lower Switch Replacement
  31
- 5-1.7. Speed Potentiometer Replacement
  31
- Steering Arm
  31
- 5-2.1. Return Spring Replacement
  31
- 5-2.2. Steering Arm Removal
  32
- 5-2.3. Steering Arm Installation
  32
- Compartment Covers
  32
- 5-3.1. Removal
  32
- 5-3.2. Installation
  32
- Steering System
  33
6 Brake Servicing

35
- Brake
  35
- 6-1.1. Air Gap Adjustment
  35
- 6-1.2. Stopping Distance Adjustment
  36
- 6-1.3. Brake Assembly Replacement
  36
7 Transmission, Drive Wheel, Load Wheel

37
- Drive Wheel
  37
- Transmission
  37
- Transmission, Motor, Brake Assembly
  37
- Drive System
  38
  - Load Wheel
    39
  - 7-3.1. Removal
    39
  - 7-3.2. Repair
    39
  - 7-3.3. Load Wheel Installation
    39
  - Casters
    39
8 Elevation System Servicing

41
- Lift Linkage
  41
- 8-1.1. Removal
  41
- 8-1.2. Repair
  41
- 8-1.3. Installation
  41
9 Hydraulic System Servicing

45
- Lines and Fittings
  45
- Hydraulic Pump, Motor, and Reservoir Assy
  45
- 9-2.1. Removal
  45
- 9-2.2. Disassembly and Reassembly
  47
- 9-2.3. Installation
  47
- 9-2.4. Lift Cylinder
  47
10 Electrical Components

51
- Electrical Control Panel
  51
- 10-1.1.Maintenance
  51
- 10-1.2.Cleaning
  51
- 10-1.3.Panel Removal
  51
- 10-1.4.Panel Disassembly
  51
- 10-1.5.Panel Installation
  51
- Horn Replacement
  54
- Pump Motor
  55
- Drive Motor
  55
- 10-4.1.Motor Removal
  55
- 10-4.2.Motor Installation
  55
- Lift Limit Switch
  55
- 10-5.1.Replacement
  55
- 10-5.2.Adjustment
  55
- Deadman Switch
  56
- 10-6.1.Replacement
  56
11 Optional Equipment

57
- Load Backrest
  57
12 Illustrated Parts Breakdown

59
- Steering Arm
  62

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